h Channel Aluminum Extrusion
h channel aluminum profiles are produced through an extrusion process, which allows for the creation of precise and complex shapes. These profiles offer a high strength-to-weight ratio and excellent corrosion resistance. They are commonly used in construction for structural frameworks and curtain wall systems, as well as in industrial settings for machinery frames and solar panel mounts. In the transportation industry, h aluminum profiles contribute to the manufacture of lightweight and durable vehicle components, making them versatile for various design and functional applications.
We at HTS-ALU, a custom aluminum profile extrusion factory based in China, offer a wide range of aluminum profiles with various surface treatments and machining services.
h-shaped Aluminum Extrusion for Door
h-shaped aluminum profiles are commonly used in door construction because of their robust strength and lightweight characteristics. These profiles offer exceptional support, making them perfect for various door types, including sliding and hinged doors. The use of aluminum ensures resistance to rust and wear, which is ideal for long-term applications. Additionally, the sleek and modern appearance of h-shaped profiles enhances the aesthetic appeal of doors, making them suitable for contemporary architectural designs.
h-shaped Aluminum Section for Brushes
h-shaped aluminum profiles are an excellent choice for brush construction due to their durability and lightweight properties. profiles provide a sturdy backbone for industrial and household brushes, ensuring they withstand rigorous use over time. The aluminum material offers corrosion resistance, making it perfect for brushes exposed to moisture or chemicals. Furthermore, the design of the h-shaped profile allows for a secure and comfortable grip, enhancing the efficiency and ease of using the brush in various applications.
h-shaped Aluminum Channel for Hanging
h-shaped aluminum profiles are ideal for hanging systems due to their strength and versatility. These profiles provide robust support for a variety of hanging applications, such as signage, artworks, and shelving units. Their lightweight yet sturdy construction allows for easy installation and adjustment, making them perfect for dynamic displays or environments requiring frequent changes.
h-shaped Aluminum Profiles for Advertising Light Boxes
h-shaped aluminum profiles are widely used in the construction of advertising light boxes due to their excellent durability and sleek appearance. These profiles provide a solid framework that supports the light box and ensures it maintains its shape over time. The lightweight nature of aluminum makes installation easy and reduces the overall weight of the light box, which is crucial for mounting on walls or other structures.
h Channel Aluminum Extrusion for Ceiling Joists
h-shaped aluminum profiles are an excellent choice for ceiling joists in construction due to their strength and lightweight properties. These profiles provide robust support for ceiling panels and structures, ensuring stability and durability over time. The lightweight nature of aluminum makes handling and installation more manageable, reducing labor costs and efforts.
h Aluminum Extrusion for Poster Frame
H-shaped aluminum extrusion for poster frames provides a sturdy and lightweight support structure essential for displaying posters. The design of the H-profile allows for easy insertion and secure holding of poster materials, keeping them flat and well-presented. Its aluminum construction offers excellent resistance to corrosion and wear, making it suitable for both indoor and outdoor use. Additionally, the clean and modern look of aluminum complements various décor styles, making H-shaped extrusions a popular choice for poster frames in both commercial and residential settings.
Custom Aluminum h Channel Extrusion
HTS NEW MATERIALS is a premier manufacturer of aluminum extrusion profiles in China, focusing on custom h channel aluminum profiles. With more than 40 production lines and the largest 6000-ton extrusion press in the industry, we have the capabilities to provide high-quality, customized solutions tailored to meet specific needs and requirements. Our vast experience ensures that each profile is meticulously designed and produced to meet the highest quality standards.
Beyond our manufacturing expertise, we offer a full range of services including mold design and processing, exceptional surface treatments, and advanced machining. These services ensure that our custom h channels are not only highly functional but also aesthetically pleasing, making them ideal for diverse applications ranging from architectural projects to industrial and commercial uses.
Our Factory
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Aluminium Profile Solutions
At HTS Aluminium, we pride ourselves on our ability to deliver custom aluminium profile solutions tailored to the unique needs of each client. Our bespoke services are grounded in a deep understanding of our clients’ visions, which we bring to life by transforming drawings or samples into precision-engineered aluminium profiles.
Precision Aluminum Extrusion Process
Our state-of-the-art manufacturing facility is equipped with advanced extrusion presses and precision cutting tools, allowing us to handle even the most complex profiles with exceptional accuracy. Our team of skilled technicians brings years of industry experience to the table, ensuring that every extruded aluminium profile meets the highest standards of quality and precision.
Design and Manufacture of Moulds
We at HTS Aluminium specialize in the design and manufacture of custom moulds based on client specifications. Once a mould is created, we conduct trial productions and send samples to our clients for confirmation. This meticulous process ensures that the final product perfectly aligns with our clients’ expectations.
Material for Extruded Aluminum
Quality begins with the raw materials, and at HTS Aluminium, we use only the highest standard aluminium alloys for our extrusions. Our profiles are commonly crafted from a selection of industry-standard grades, each offering a balance of strength, durability, and corrosion resistance to meet various application requirements.
5052: Offers excellent corrosion resistance, good weldability, and moderate-to-high strength. It is a popular choice for marine and automotive applications.
Silicon (Si): 0.25% (Maximum)
Iron (Fe): 0.40% (Maximum)
Copper (Cu): 0.10% (Maximum)
Manganese (Mn): 0.10% (Maximum)
Magnesium (Mg): 2.2-2.8%
Chromium (Cr): 0.15-0.35%
Zinc (Zn): 0.10% (Maximum)
Remaining Balance: Aluminum (Al)
6061: A versatile alloy with good mechanical properties, weldability, and corrosion resistance. It is widely used for structural applications and in the automotive industry.
Silicon (Si): 0.40-0.80%
Iron (Fe): 0.70% (Maximum)
Copper (Cu): 0.15-0.40%
Manganese (Mn): 0.15% (Maximum)
Magnesium (Mg): 0.8-1.2%
Chromium (Cr): 0.04-0.35%
Zinc (Zn): 0.25% (Maximum)
Titanium (Ti): 0.15% (Maximum)
Remaining Balance: Aluminum (Al)
6063: Often referred to as an architectural alloy, it has a smooth surface finish and is commonly used in window and door frames.
Silicon (Si): 0.20-0.60%
Iron (Fe): 0.35% (Maximum)
Copper (Cu): 0.10% (Maximum)
Manganese (Mn): 0.10% (Maximum)
Magnesium (Mg): 0.45-0.90%
Chromium (Cr): 0.10% (Maximum)
Zinc (Zn): 0.10% (Maximum)
Titanium (Ti): 0.10% (Maximum)
Remaining Balance: Aluminum (Al)
7075: One of the strongest aluminum alloys available, with zinc as the main alloying element. It is used in applications where strength is critical, such as in aerospace and military components.
Zinc (Zn): 5.1-6.1%
Magnesium (Mg): 2.1-2.9%
Copper (Cu): 1.2-2.0%
Chromium (Cr): 0.18-0.28%
Silicon (Si): 0.40% (Maximum)
Iron (Fe): 0.50% (Maximum)
Manganese (Mn): 0.30% (Maximum)
Titanium (Ti): 0.20% (Maximum)
Other elements: Each 0.05% (Maximum), Total 0.15% (Maximum)
Remaining Balance: Aluminum (Al)
Heat Treatment Options
Our aluminium profiles can undergo a range of heat treatment options to enhance their properties. From T5 to T6 treatments, we tailor the process to achieve the desired level of hardness, strength, and elasticity. Each treatment option is designed to bring out the best in the material, ensuring that the final product stands up to the demands of its application.
T5 Heat Treatment
Process: Cooled from an elevated temperature shaping process and then artificially aged.
Characteristics: Increases the strength of the aluminum by accelerating the aging process, resulting in a material that has moderate strength and good formability.
T6 Heat Treatment
Process: Solution heat-treated and then artificially aged.
Characteristics: Provides a significant increase in strength compared to T5 by altering the microstructure of the aluminum. This results in a high-strength material with good machinability and fair formability.
Machine Process after Extrusion
At our factory, we offer a wide range of machining services to enhance the functionality of our aluminum profiles. Our capabilities include precision cutting for exact lengths, punching and threading for modifications, and slotting for component compatibility. We also specialize in bending and welding for complex assemblies and robust structures. Additionally, our assembly services ensure complete, ready-to-use components.
Punching
Punching, involves applying high force to create holes, indentations, or other shapes in aluminum profiles. This process is essential for creating ventilation openings, mounting slots, or lightweight structures with uniform patterns.
Drilling
Drilling creates necessary holes in aluminum profiles, allowing for the attachment of components with bolts or other fasteners, crucial for modular constructions.
Cutting
Precision cutting is crucial to ensure that each aluminum profile is trimmed to exact length specifications, facilitating a perfect fit in final assembly.
Milling
Milling involves the removal of aluminum material using rotary cutters to achieve desired shapes and surfaces. This process is perfect for creating slots, grooves, and complex contours, enhancing the functionality and precision of aluminum profiles.
Tapping
Tapping adds threads to the drilled holes in aluminum profiles, enabling the secure fastening of bolts and screws, which is vital for assembly and maintenance.
This technique shapes aluminum profiles into desired curves or angles, maintaining material integrity and is essential for both architectural and functional structures.
Welding
Welding joins multiple aluminum sections into a solid unit, providing a durable bond essential for structural applications.
Assembly
Our assembly services involve the strategic joining of various components using bolts and other fasteners to create complex assemblies, ensuring functionality and structural integrity.
Aluminum Profile Surface Treatment
To ensure the longevity and aesthetic appeal of our telescopic aluminum profiles, we offer a range of surface treatments including:
Anodizing: The Protective Shield
What is Anodizing? Anodizing is an electrochemical process that thickens and toughens the naturally occurring protective oxide on the surface of aluminum profiles. This treatment enhances corrosion resistance and wear resistance, making the aluminum surface harder and more durable.
Key Advantages
Improved corrosion resistance
Enhanced surface hardness
Aesthetic appeal with a variety of color options
Better adhesion for paints and primers
Increased thermal insulation properties
Electroplating: The Metal Finish
What is Electroplating? Electroplating involves the deposition of a metal coating on the extruded aluminum profile. This process can be used to improve corrosion resistance, increase surface hardness, and add a decorative finish.
Key Advantages
Enhanced corrosion resistance
Decorative finishes with various metal types
Increased surface hardness
Improved wear resistance
Sandblasting: The Texture Artist
What is Sandblasting? Sandblasting is a mechanical process where abrasive materials are blasted onto the aluminum surface at high velocity to clean or modify its texture. This is often used to prepare the surface for further treatments or to achieve a specific aesthetic look.
Key Advantages
Uniform surface finish
Improved surface cleanliness
Enhanced paint and coating adhesion
Aesthetic texture options
Powder Coating: The Colorful Protector
What is Powder Coating? Powder coating is a dry finishing process where a powder material is electrostatically applied to the aluminum surface and then cured under heat to form a skin-like coating. This method provides a durable, uniform, and attractive finish.
Key Advantages
Wide range of color options
Uniform, durable finish
Excellent resistance to chipping, scratching, and corrosion
Eco-friendly process with minimal VOC emissions
Fluorocarbon Painting: The Weather Warrior
What is Fluorocarbon Painting? Fluorocarbon painting involves applying a fluorocarbon resin-based paint to the aluminum profile, which offers exceptional weather resistance, making it ideal for outdoor applications.
Key Advantages
Outstanding weather resistance
Excellent color and gloss retention
Resistance to UV radiation and corrosion
Suitable for extreme environmental conditions
Wood Grain Transfer: The Natural Look
What is Wood Grain Transfer? Wood grain transfer is a process where a wood grain pattern is applied to the aluminum profile through heat transfer. This provides the natural appearance of wood while maintaining the benefits of aluminum.
Key Advantages
Aesthetic appeal of natural wood
Durable and maintenance-free
Resistance to corrosion and weathering
Ideal for architectural applications where wood-like finish is desired
Custom Aluminum Extrusion Process
At HTS Aluminum Profiles, we specialize in delivering custom aluminum extrusion solutions tailored to your specific needs. Here’s a step-by-step guide to our customization process:
Step 1: Initial Consultation
Your journey begins with an initial consultation where we discuss your project requirements. We encourage you to share your design concepts, application needs, and any critical parameters that the aluminum profile must meet. This collaborative approach ensures that we fully understand your vision and objectives.
Step 2: Design and Engineering
Leveraging our extensive experience in aluminum extrusion, our skilled engineers work closely with you to refine your design. We consider factors such as the aluminum alloy grade, temper, and mechanical properties required for your application. Our team uses advanced CAD software to create precise technical drawings and 3D models of the proposed profile.
Step 3: Die Fabrication
Once the design is finalized, we proceed to manufacture the custom extrusion dies. Our precision die-making process ensures that the final profile will match your specifications with high accuracy. We employ state-of-the-art CNC machines to craft dies that can withstand the rigors of extrusion while maintaining tight tolerances.
Step 4: Aluminum Extrusion
With the dies ready, the actual extrusion process begins. We select the appropriate aluminum alloy and heat it to the precise extrusion temperature. The heated billet is then pressed through the die to create the custom profile. Our extrusion presses, ranging from 600 to 3600 tons, are capable of producing a wide range of profile sizes and shapes.
Step 5: Surface Treatment and Finishing
Following extrusion, the profiles undergo various surface treatments as per your requirements. Options include anodizing, electroplating, sandblasting, powder coating, fluorocarbon painting, and wood grain transfer printing. These processes enhance the profiles’ durability, corrosion resistance, and aesthetic appeal.
Step 6: Quality Assurance
Quality is at the heart of everything we do. Each custom aluminum profile is subjected to rigorous quality checks to ensure it meets ISO standards and our European quality certifications. We perform dimensional inspections, mechanical testing, and surface finish evaluations to guarantee that your profiles are delivered without defects.
Step 7: Packing and Delivery
After passing all quality inspections, the aluminum profiles are carefully packed to prevent any damage during transit. We use robust packaging materials and methods tailored to the profiles’ dimensions and your delivery preferences. Our logistics team then manages the safe and timely delivery of your custom aluminum profiles to your specified location.
Step 8: After-Sales Support
Our commitment to your satisfaction extends beyond delivery. We offer comprehensive after-sales support to address any concerns or additional requirements you may have. Our customer service team is always ready to assist you with any questions or feedback.
Partner with Us
We are committed to delivering precision-engineered aluminum profiles that meet the highest standards of quality. From initial design to final delivery, we provide a seamless and personalized experience, ensuring that your custom aluminum solutions are produced efficiently and to your satisfaction.
Take the next step in your project and contact us for a consultation on your custom aluminum extrusion needs.
