Custom Extruded Aluminum Housing
Extruded aluminum housings are durable, lightweight, and versatile structures designed to protect electronic components, sensors, power modules, and other devices. Manufactured using precision extrusion processes, these housings combine strength, corrosion resistance, and excellent dissipation de la chaleur, making them ideal for industries like electronics, telecommunications, automotive, and industrial automation.
As highly customizable enceintes, extruded aluminum housings provide superior protection against mechanical damage, environmental factors, and electromagnetic interference (EMI) compared to plastic or sheet metal alternatives. Their professional appearance and adaptability make them suitable for both consumer and industrial applications.
Round Housings
Round extruded aluminum housings are widely used in electromechanical products due to their sleek, compact design and excellent structural integrity. These housings provide seamless protection for motors, sensors, and other cylindrical components, offering superior durability and light weight. Their round shape also ensures efficient assembly and facilitates easier integration into rotational or mechanical systems.
Rectangular or box-shaped extruded aluminum housings are ideal for electronic products such as communicators, modules, and control systems. With precise dimensions and customizable compartments, these housings provide excellent protection against environmental factors and electromagnetic interference (EMI). Their versatile design allows for easy mounting of circuit boards and components, making them a popular choice in consumer electronics and industrial control devices.
Extruded aluminum housings with integrated cooling fins are engineered for applications requiring excellent heat dissipation. These housings are perfect for power modules, LED drivers, and high-heat electronics where thermal management is critical. The extended fins significantly increase the surface area for efficient heat transfer, ensuring reliable performance even in high-temperature environments.
Extruded Aluminum Housing Processing Capabilities
As a leading aluminum extrusion manufacturer based in China, we specialize in producing high-quality extruded aluminum housings for a wide range of applications. Our capabilities begin with custom mold design and development, ensuring precise shapes that meet the unique requirements of each project. From raw extrusion to surface finishing and advanced machining, our fully integrated manufacturing processes allow us to deliver aluminum housings with exceptional performance and durability.
Our production facilities are equipped with over 40 advanced extrusion lines, including powerful 6000-ton extrusion presses. This ensures we can create extruded aluminum housings in various shapes and sizes, such as cylindrical bodies, rectangular enclosures, and heat-dissipation designs with fins. Whether you need housings for electronics, power modules, or industrial systems, we provide tailored solutions to match your exact specifications.
Nous possédons l'expertise nécessaire pour concevoir et produire des moules d'extrusion en interne, ce qui garantit la précision et l'efficacité de la fabrication de profilés en aluminium. Notre équipe expérimentée travaille en étroite collaboration avec nos clients pour développer des moules sur mesure à partir de dessins ou d'échantillons, afin de garantir des performances optimales pour leurs besoins spécifiques. En règle générale, le processus de production des moules prend environ 7 jours, après quoi nous fournissons des échantillons pour confirmation par le client avant de commencer la production à grande échelle.
We offer a range of surface treatment options, including anodizing, powder coating, and sandblasting, to enhance the appearance, durability, and corrosion resistance of our extruded aluminum housings. These treatments ensure excellent performance in challenging environments while providing a sleek, professional finish. Additionally, we can apply custom colors and textures to match specific design requirements, ensuring the housings meet both functional and aesthetic needs. Our surface treatments are rigorously tested to ensure long-lasting protection and quality in a variety of applications.
To meet exacting standards, our advanced machining and fabrication processes ensure accuracy in every detail, from threading and drilling to CNC machining. We also offer assembly-ready solutions, delivering housings that are prepared for seamless integration into your devices and systems. With enhanced precision capabilities, we accommodate complex designs and tight tolerances, ensuring reliable performance for sensitive electronic and industrial components. Additionally, our in-house inspection processes guarantee that every housing meets strict quality standards before delivery.
Options de personnalisation
We provide a comprehensive range of customization options for extruded aluminum housings to meet your unique requirements. From materials to finishing touches, every detail can be tailored to deliver the perfect solution for your project.
Options de matériaux
Choose from high-quality aluminum alloys such as 6063, 6061, or 6005 to meet the specific performance demands of your application. Each alloy offers excellent strength, corrosion resistance, and thermal conductivity, making them ideal for electronics, industrial, or automotive applications. Additionally, we offer heat treatment options, such as T5 and T6 tempering, to further enhance the mechanical properties, hardness, and durability of the material, ensuring it meets the rigorous requirements of your project.
Custom Mold Development
We provide custom mold design and development services to create extruded aluminum housing profiles in any shape or configuration. Whether you need cylindrical, rectangular, or complex custom designs, we can develop molds based on your provided drawings or physical samples. With a streamlined process and advanced equipment, we typically complete mold production within approximately 7 days, ensuring fast and precise manufacturing to meet your project timeline.
Options de traitement de surface
Enhance the durability, appearance, and corrosion resistance of your extruded aluminum housings with a wide range of surface treatments. These treatments not only improve performance in challenging environments but also allow for customization to suit aesthetic or functional needs. Our options include:
Anodizing (clear, black, colored, etc.)
Provides superior corrosion resistance while creating a decorative and protective oxide layer. Anodizing can also be customized in various colors to match your brand or design requirements, with a long-lasting finish that resists scratches and wear.
Revêtement par poudre
Offers a durable and decorative finish that is both eco-friendly and resistant to chipping, fading, and abrasion. Available in a variety of colors and textures, powder coating improves visual appeal while ensuring the housing can withstand harsh environmental conditions.
Sablage
Creates a uniform, matte texture on the surface, enhancing the aesthetic appeal and preparing the housing for further treatments like anodizing or painting. The process removes surface imperfections, resulting in a clean and smooth finish that adds to the design’s sophistication.
Brossage et polissage
Produces a sleek, professional look by creating a fine texture or mirror-like finish on the surface. Brushing emphasizes a modern, industrial look, while polishing results in a highly reflective, premium appearance suited for high-end applications.
Chemical Etching
Allows for deeper surface patterns, unique textures, or intricate designs, perfect for branding or customized finishes. This method enhances the housing’s aesthetic appeal while maintaining excellent functionality and durability.
Surface Machining Services Options
We offer precision machining to create housing designs with complex geometries and tight tolerances. This includes services such as:
Threading and drilling
CNC machining
Slotting, tapping, and engraving
These processes ensure housings are assembly-ready and meet specific component requirements.
Logo Customization
Personalize your extruded aluminum housings with custom logos or branding. Options include laser engraving, screen printing, or embossed/engraved profiles, allowing you to enhance your product’s identity.
Packaging Options
Tailor your packaging to match your needs with options like customized boxes, foam inserts, shrink wrapping, or protective films. We also provide eco-friendly packaging solutions to support sustainable initiatives while ensuring safe transportation.
Notre usine
Extrusion sur mesure
Au HTS NOUVEAUX MATÉRIAUXNous sommes spécialisés dans la fourniture d'extrusions d'aluminium sur mesure, conçues pour répondre à vos besoins spécifiques. Avec des installations de production avancées et plus de 40 lignes d'extrusion, nous fournissons des profilés de première qualité, conçus avec précision, pour un large éventail d'industries, notamment l'aérospatiale, l'automobile, la construction et bien d'autres encore.
Nos services d'extrusion sur mesure comprennent
- Des coupes transversales sur mesure: Créez des profils d'aluminium uniques grâce à nos capacités de fabrication de matrices, personnalisées pour répondre aux besoins spécifiques de votre projet.
- Diverses finitions de surface: Améliorez l'aspect et la durabilité de vos profilés grâce à des options telles que l'anodisation, le revêtement par poudre, le polissage, etc.
- Usinage de précision: Garantir la précision des dimensions grâce à des services de découpe, de perçage, de fraisage et d'usinage avancé.
- Températures flexibles: Choisissez parmi une variété de traitements thermiques, y compris T5, T6 et autres, pour obtenir les propriétés mécaniques idéales pour votre application.
Partenaire de HTS NOUVEAUX MATÉRIAUX pour des solutions d'extrusion d'aluminium sur mesure innovantes, rentables et fiables qui contribuent à la réussite de votre projet.
Appel d'offres de profilés extrudés en aluminium
When choosing between extruded and die-cast aluminum housings, it’s important to understand how they differ in terms of material properties, manufacturing methods, design flexibility, and applications. Below is a breakdown of the key differences:
1. Manufacturing Process
- Extruded Aluminum Housing:
The extrusion process involves forcing heated aluminum billets through a custom die to create long profiles with a consistent cross-section. These profiles are then cut, machined, or shaped into a variety of housing designs. - Die Cast Aluminum Housing:
Die casting involves injecting molten aluminum under high pressure into a steel mold (die) to form a specific shape. The process produces fully formed parts in a single step, often requiring less secondary machining.
2. Material Usage and Properties
- Extruded Aluminum:
Uses aluminum alloys such as 6063, 6061, and 6005, which are known for their excellent corrosion resistance, high strength-to-weight ratio, and superior thermal conductivity. Ideal for housings requiring lightweight and high thermal performance, such as LED housings and electronic enclosures. - Die Cast Aluminum:
Uses alloys like ADC12 and A380, which tend to have higher density and slightly reduced corrosion resistance but provide excellent casting properties. These are ideal for creating complex, integrated shapes with good dimensional stability.
3. Design Complexity
- Extruded Aluminum:
Best suited for simple, linear designs with a consistent cross-section, such as cylindrical or rectangular housings. While additional machining can add complexity, designs are mostly limited to the extrusion profile. - Die Cast Aluminum:
Offers significantly more design freedom, allowing highly detailed and complex geometries, such as curves, thin walls, and intricate patterns. Perfect for parts requiring integrated features like mounting holes or thin walls.
4. Dimensional Accuracy and Surface Finish
- Extruded Aluminum:
Requires post-processing, like CNC machining, to achieve tight dimensional tolerances and specific designs. Usually, the surface finish is uniform, but additional finishing (like anodizing or powder coating) enhances its final appearance. - Die Cast Aluminum:
Achieves tight tolerances and detailed shapes directly from the mold. Features a smoother surface out of the die, but finishing options like coating or polishing may still be added for aesthetics.
5. Cost and Production Volume
- Extruded Aluminum:
Suitable for medium to high production volumes where long and consistent profiles are needed. The upfront cost for dies is lower than die casting, making it more economical for certain designs. - Die Cast Aluminum:
Involves higher mold costs and is best suited for high-volume production. The cost per part decreases significantly with larger batch sizes due to the efficiency of the single-step process.
6. Applications
- Extruded Aluminum:
Commonly used for housings requiring excellent heat dissipation, such as LED heat sinks, electronics enclosures, and industrial casings. - Die Cast Aluminum:
Used in housings with complex shapes or highly integrated designs, such as automotive parts, engine housings, and intricate enclosures for machinery or appliances.
Conclusion
- Extruded Aluminum Housing is ideal for applications where simplicity, lightweight features, and excellent thermal conductivity are essential.
- Die Cast Aluminum Housing is better suited for complex and detailed designs requiring high-dimensional accuracy and integrated features.
The choice between the two depends on your specific requirements, including design, performance, production volume, and budget.
When selecting a material for housing applications, it is crucial to consider factors such as weight, strength, heat dissipation, appearance, and processing flexibility. Below is a detailed comparison of extruded aluminum housings, plastic housingset steel housings.
| Caractéristique | Extruded Aluminum Housing | Plastic Housing | Steel Housing |
|---|---|---|---|
| Poids | Lightweight, easy to handle and install. | Lightest, but lower strength. | Heavy, leading to more difficult transport and installation. |
| Strength and Durability | High strength and excellent resistance to deformation, offering long-term durability. | Low strength, prone to cracking or breaking under stress. | Excellent strength, highly resistant to external forces. |
| Heat Dissipation | Superior thermal conductivity, ideal for applications requiring efficient heat dissipation. | Poor heat dissipation, especially in enclosed environments. | Moderate heat dissipation, slower thermal conductivity. |
| Résistance à la corrosion | Outstanding corrosion resistance, further enhanced with anodizing treatments. | Poor corrosion resistance, prone to degradation over time. | Requires coating or galvanizing to resist corrosion. |
| Premium Appearance | Modern and customizable design with a sleek, high-end look. | Simple with a plain visual appearance, less premium. | Suitable for industrial-style designs, but lacks modern aesthetics. |
| Processing Flexibility | Highly customizable, allowing for complex shapes and precise designs through advanced machining and extrusion techniques. | Moderate customizability, with some limitations in processing certain features or geometries. | Low flexibility, with higher processing costs for custom designs. |
| Electromagnetic Shielding | Excellent shielding against interference, suitable for electronic components. | Lacks electromagnetic shielding capabilities. | Superior shielding performance, even exceeding aluminum housings in some applications. |
| Applications | Versatile for indoor and outdoor use, applicable in electronics, industrial environments, and more. | Commonly used in indoor applications due to limited durability and strength. | Best for heavy-duty industrial equipment housings and environments requiring high mechanical strength. |
1. Industrial Products
- Industrial Control Boxes: Used for PLC controllers, relays, or industrial sensors, offering robust protection in demanding environments.
- Electrical Equipment Casings: Provide reliable protection for panels, displays, and input terminals.
- Industrial Automation Products: Serve as protective enclosures for automation control devices and modular systems, ensuring operational safety and durability.
2. Communication Equipment
- Wireless and Wired Network Devices: Casings for signal amplifiers, routers, and other networking equipment.
- Telecom Base Station Modules: Designed to withstand harsh outdoor conditions while protecting internal communication modules.
- Fiber Transceivers and Radio Devices: Durable housings for equipment like optical modules and small wireless communication devices.
3. Consumer Electronics
- Audio Amplifiers: Sealed housings that enhance both heat dissipation and protective performance.
- Portable Power Devices: Protective casings for power banks, handheld devices, and adapters.
- Smart Home Devices: Enclosures for systems such as smart hubs, wireless products, and control modules.
4. Automotive and Transportation
- Automotive Electronics: Housings for electronic modules like Battery Management Systems (BMS) or electric motor controllers.
- Motor Controller and Display Protection Casings: Provides robust shielding for on-board systems.
- Rail Transit Equipment: Enclosures for communication devices, signal amplifiers, or other critical railway components.
5. Medical Devices
- Diagnostic and Testing Equipment: Compact housings for medical devices such as portable diagnostic tools.
- Infusion Pumps and Monitoring Devices: Protective casings for medical monitoring equipment, including ECG machines.
- Medical Instrument Modules: Modular aluminum brackets for sensitive medical instruments.
6. Power and Renewable Energy
- Energy Storage System Casings: Protective enclosures for battery packs and inverter systems.
- LED Driver Enclosures: Reliable housings for LED drivers ensuring thermal regulation and durability.
- Solar Power Control Equipment: Casings for solar inverters, battery management systems, and charging piles.
7. Outdoor Devices and Instruments
- Surveillance and Security Cameras: Rugged, weather-resistant housings for outdoor monitoring equipment.
- Rainproof and Dustproof Sensor Casings: Protection for outdoor sensors used in harsh weather or industrial sites.
- Meteorological and Environmental Monitoring Instruments: Enclosures for devices used to monitor climate or pollution.
Pour les projets d'extrusion d'aluminium sur mesure, nous acceptons une variété de formats de dessins, y compris Fichiers CAO, Fichiers STEPet Fichiers PDF. Toutefois, pour les extrusions qui nécessitent des processus d'usinage supplémentaires, il est recommandé de fournir Fichiers STEPcar ils garantissent une modélisation 3D précise pour la précision de l'usinage.
Tandis que Fichiers PDF sont acceptables, leur conversion en dessins CAO peut entraîner la perte de certains détails et nous obliger à redessiner manuellement le projet, ce qui peut allonger le délai d'exécution. Pour obtenir le devis le plus rapide et le plus précis possible, nous vous recommandons de nous fournir Fichiers CAO (par exemple, DWG/DXF) et Fichiers STEP afin d'assurer une évaluation et une tarification efficaces de la conception.
Les frais de moule sont une partie essentielle du processus d'extrusion d'aluminium sur mesure. Étant donné que chaque commande nécessite un moule unique adapté à des exigences spécifiques, ces moules ne peuvent pas être utilisés pour d'autres produits. Par conséquent, les frais de moule sont nécessaires et non négociables.
Nous demandons 100% paiement anticipé de la taxe sur les moules avant le début du développement du moule afin de garantir une production dans les délais. Toutefois, en guise de remerciement pour votre soutien, nous offrons un remboursement des frais de moule ou des remises équivalentes lorsque la commande atteint un certain volume de production. Des politiques spécifiques peuvent être discutées en fonction du volume de votre commande et des détails de votre collaboration.
Notre quantité minimale de commande (QMC) varie en fonction de la taille du produit. Pour les produits de petite taille, la MOQ est généralement de 500 kgtandis que pour les produits de plus grande taille, il s'agit de 2 tonnes.
Nous préciserons les exigences exactes en matière de QMG lors de la procédure de devis. Si la quantité commandée n'est pas conforme à la MOQ, nous pouvons tout de même organiser la production, mais des frais supplémentaires seront appliqués pour couvrir le préchauffage du moule et le temps de préparation de la production. Soyez assuré que ces frais supplémentaires seront raisonnables et que nous nous efforcerons de les maintenir aussi bas que possible afin de garantir une coopération harmonieuse.
La production de moules prend généralement 7 jours. Après confirmation de l'échantillon, la production d'un conteneur complet de 26 tonnes exige généralement 14 jours pour l'extrusion seule. Si un traitement de surface est nécessaire, un supplément de 3 jours sera nécessaire. Pour l'usinage, un délai supplémentaire sera nécessaire en fonction de la complexité et du volume du travail d'usinage. Le temps supplémentaire exact pour l'usinage sera déterminé en fonction des exigences de traitement spécifiques.
Les profilés en aluminium sont naturellement résistants à la corrosion grâce à la formation d'une fine couche d'oxyde protectrice lorsqu'ils sont exposés à l'air ou à l'eau. Cette couche d'oxyde est stable et se répare d'elle-même, ce qui signifie que même si la surface est rayée ou coupée (par exemple aux extrémités exposées ou pendant le traitement), l'aluminium ne rouillera pas et ne se corrodera pas comme le fer ou l'acier. Au contraire, les zones exposées formeront rapidement une nouvelle couche d'oxyde, assurant ainsi une protection continue contre l'oxydation.
Avec une conception, une installation et un entretien appropriés, les profilés en aluminium peuvent durer décenniesmême dans des environnements difficiles. Par exemple, l'aluminium non traité peut facilement résister à des applications extérieures pendant 20 à 30 ans, tandis que les profilés avec des traitements de surface tels que l'anodisation ou le revêtement par poudre peuvent durer encore plus longtemps, dépassant souvent les 20 ans. 50 ans. L'aluminium est donc un excellent choix pour les applications où la durabilité et les performances à long terme sont essentielles.
Le prix des profilés en aluminium se compose de plusieurs éléments : le coût de la matière première, les frais de traitement de l'extrusion, les frais de traitement de surface, les frais d'usinage et les frais d'emballage supplémentaires. Parmi ces éléments, le coût de l'aluminium en tant que matière première a tendance à fluctuer fréquemment, tandis que les autres frais restent relativement stables. En raison de ces fluctuations, nos devis sont généralement valables pour 7 jours.
La tarification peut être structurée de différentes manières en fonction du produit et des besoins. Il peut être calculé en fonction du poids (par exemple, le coût par tonne), par longueur (par exemple, le coût par mètre), ou par pièce (par exemple, le coût par unité). Pour les produits nécessitant un usinage important, tels que dissipateurs thermiquesLa tarification est généralement calculée à la pièce afin de refléter fidèlement les coûts de traitement supplémentaires. Cette approche flexible de la tarification garantit que le devis est adapté aux besoins spécifiques du client.
Nous pouvons fabriquer des profilés d'aluminium conformes aux exigences techniques qui répondent à Normes européennes (EN), normes américaines (ASTM/AA)ou d'autres normes spécifiées par le client. La production sur mesure est adaptée pour garantir que les profilés répondent aux exigences spécifiques de la norme demandée.
Nos équipements de production sont conçus pour les système métrique. Si les dessins fournis sont dans le système impérialNous les convertirons en unités métriques pour la production afin d'en garantir l'exactitude.
Il est important de noter que, bien que nous puissions usiner des trous filetés impériaux pour les fixations, si vous nous demandez de fournir les pièces correspondantes, nous ne pouvons pas les usiner. fixations impérialesIls ne sont pas toujours disponibles en stock. Les commandes personnalisées d'attaches impériales requièrent généralement une grand volume pour la production. Veuillez en tenir compte lors de la planification de votre projet.
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