Extruded Aluminum Framing Materials
Extruded Aluminum Framing is a modular framing system composed of Perfiles de aluminio con ranura en T manufactured through the aluminum extrusion process, along with an assortment of compatible accessories. Known for its flexibility, high strength, lightweight design, and ease of assembly, this system has become a cornerstone in modern industrial equipment frameworks, automation systems, research projects, and commercial display solutions. Due to its reusable and reconfigurable nature, it is often referred to as the "Lego for industries."
This framing system is widely used in applications such as industrial equipment supports, workbenches, laboratory structures, and small modular device frameworks. Compared to traditional frameworks such as steel or wood, extruded aluminum framing offers significant advantages in terms of customizability, convenience, and corrosion resistance. Its adaptability and eco-friendly qualities make it a go-to solution for industries looking for efficiency, durability, and sustainable practices.
Benefits of Extruded Aluminum Framing
Modular Design
Extruded aluminum framing features a T-slot design, enabling quick assembly with standard components like bolts and sliders. Its no-welding requirement allows for easy reuse, reconfiguration, and customization, ensuring exceptional flexibility for various applications.
Lightweight and Strong
Weighing only one-third as much as steel, extruded aluminum offers high strength and rigidity. Its lightweight nature makes it ideal for applications ranging from light to medium-heavy loads, while simplifying transportation and installation.
Excellent Corrosion Resistance
Naturally resistant to oxidation, aluminum performs well in humid or chemically harsh environments. Anodizing can further enhance surface durability, ensuring long-lasting performance in demanding conditions.
Sleek and Modern Aesthetics
With smooth surfaces, clean lines, and a modern industrial look, extruded aluminum framing delivers a premium feel. It can also be customized with a variety of surface finishes, textures, and colors to meet specific design needs.
Extensive Accessory Compatibility
A wide range of accessories, such as connectors, casters, support feet, and panel slots, make aluminum framing highly versatile. These allow for quick extensions and customized configurations in complex structures or specialized systems.
Environmentally Friendly and Sustainable
Aluminum is 100% recyclable, making it an eco-friendly solution aligned with circular economy principles. Its reusability supports sustainable practices, reducing material waste and environmental impact.
Applications of Extruded Aluminum Framing
Extruded aluminum framing, particularly T-slot aluminum profiles, is widely used across industries due to its versatility, strength, and ease of assembly. Here are some common applications:
1. Industrial Automation and Machine Building
- Machine frames
- Conveyor systems
- Equipment enclosures
- Robot arms and workstations
- Test stands and automation setups
2. Workstations and Modular Furniture
- Adjustable workbenches
- Ergonomic workstations
- Inspection tables and shelving
- Modular office and industrial furniture
3. Safety Enclosures and Guarding Systems
- Safety fences and machine guarding systems
- Protective barriers for hazardous equipment
- Customized enclosures to meet workplace safety standards
4. Transportation and Logistics Systems
- Packing and sorting stations
- Custom carts and trolleys
- Storage racks and industrial shelving
5. Construction and Architectural Design
- Lightweight structural frameworks
- Partition walls and displays
- Customized trade show booths and exhibits
- Solar panel mounting systems
6. DIY and Hobbyist Projects
- Custom shelving and furniture
- Home automation projects
- Maker space and prototyping purposes
7. Cleanrooms and Laboratories
- Contamination-free enclosures
- Modular cleanroom frames
- Laboratory furniture and equipment mounts
8. Other Custom Applications
- Aerospace and automotive assembly jigs
- Recreational vehicle (RV) or boat structures
- Agricultural and greenhouse frameworks
T-Slot for Extruded Aluminum Framing
T-slot aluminum profiles come in different size series, such as 20, 30, and 40 series, catering to various strength and application requirements across industries. These versatile profiles can be customized further with derivative models, including one-sided or two-sided sealed profiles, which improve aesthetics and enhance structural functionality. Corner T-slot profiles are specifically designed for rounded transitions at external corners, creating smooth curves and a cleaner appearance while preserving the modularity and connectivity of the system.
V-slot profiles, in contrast, feature a beveled groove design that functions as both a structural channel and a linear motion track. Commonly used in 3D printers, CNC machines, and other motion-based systems.
Extruded aluminum framing systems rely on a variety of connector types to assemble structures efficiently and securely. These connectors are designed to work seamlessly with T-slot aluminum profiles and provide flexibility for various structural designs. Common types of connectors include:
Escuadras: Used for joining profiles at 90-degree angles, offering strong and stable connections for frames and enclosures.
Internal Connectors: Hidden connectors that fit inside the T-slot groove to create a clean and flush exterior, suitable for applications requiring a streamlined appearance.
Soportes angulares: Adjustable or fixed brackets for creating angled or multi-directional joints.
Joining Plates: Flat plates used to connect two or more profiles, often used for reinforcement or extending the length of the structure.
Fijaciones de anclaje: Specialized hardware that allows profiles to be joined perpendicularly by anchoring into the T-slot channel.
Drop-in T-Nuts: Essential for assembling or modifying structures, these slide into the T-slot grooves and work as a base for bolts or screws.
Bisagras: Allow for dynamic or pivoting connections, ideal for creating doors, lids, or movable sections within the frame.
Tapas: Used to cap off profile ends, protecting the structure and providing a finished look while sometimes doubling as connectors for end-to-end joints.
Connection Methods for Extruded Aluminum Framing
Extruded aluminum framing systems are designed for modular and flexible assembly, relying on a variety of connection methods to suit different structural needs. The main connection methods include:
T-Nut and Bolt Connections
This is the most common and versatile connection method. T-nuts slide into the T-slot groove of the aluminum profile and provide a threaded base for bolts, which secure the profiles or accessories together. This method is simple, strong, and easy to adjust or disassemble when needed.
Internal (Concealed) Connectors
Internal connectors fit inside the T-slot groove, offering a secure and hidden connection. This method is often used where a clean, flush exterior is preferred. Internal connectors include anchor fasteners or straight joining bars for connecting two profiles at right angles or inline.
Escuadras
Corner brackets are external connectors that allow profiles to join at 90-degree angles. These brackets are bolted to the profiles using screws and are ideal for building strong, rigid frames. They are commonly used in applications requiring visible and easily adjustable connections.
Joining Plates
Flat joining plates are used to connect two or more profiles side-by-side or at complex angles. They are mounted externally and secured with bolts, providing additional reinforcement in high-load applications or for extending profile lengths.
End-to-End Connections
End-to-end connectors, such as threaded rods or butt connectors, are used to join two profiles linearly. These ensure alignment and stability while allowing for flexible lengthening of profiles in a compact form.
Pivot and Sliding Connections
For applications requiring movement, such as adjustable arms or doors, pivot connections and linear sliding mechanisms are used. Hinges, swivel joints, or V-slot systems (for sliding motion) are commonly employed.
Welding or Fixed Joints (Less Common)
Though not frequently used in standard modular systems, welding or fixed gussets can be employed where extremely rigid or permanent connections are required.
Extruded Aluminum Framing Solution
HTS-ALU is a leading aluminum profile manufacturer in China, equipped with 40 advanced extrusion production lines and full surface treatment and machining capabilities, including anodizing, powder coating, sandblasting, drilling, tapping, and CNC processing.
We provide versatile extruded T-slot aluminum profiles and accessories widely used in industrial automation, machine enclosures, workstations, and DIY projects. Our large stock inventory allows for immediate shipping, with profiles custom-cut to your specifications and paired with the required connectors for easy assembly.
Whether for large industrial projects or small custom orders, we’re ready to meet your needs. We offer worldwide shipping, including for small orders, as long as customers cover the shipping costs, ensuring reliable service and high-quality solutions, no matter where you are.
Capacidad de procesamiento de perfiles de aluminio
Como líder fabricante de extrusión de aluminio con sede en China, estamos comprometidos con el suministro de perfiles de aluminio de alta calidad para una amplia gama de industrias. Nuestras capacidades comienzan con el diseño y la fabricación de moldes personalizados, garantizando formas de extrusión precisas que satisfagan las necesidades específicas de nuestros clientes. Desde la extrusión en bruto hasta el acabado de superficies y el mecanizado avanzado, nuestros procesos de fabricación totalmente integrados nos permiten suministrar perfiles de aluminio que cumplen las normas más exigentes y satisfacen los requisitos exclusivos de cada proyecto.
Nuestras instalaciones de producción albergan más de 40 líneas de extrusión avanzadas, con equipos de vanguardia como una potente prensa de extrusión de 6000 toneladas. Esto permite crear perfiles de aluminio de diversos tamaños y formas, desde aplicaciones industriales estándar hasta productos especializados como perfiles de rotura de puente térmico para puertas y ventanas de alta gama. La flexibilidad de nuestra capacidad de extrusión nos permite atender a un amplio espectro de sectores, como la construcción y la ingeniería de precisión.
Contamos con la experiencia necesaria para diseñar y producir moldes de extrusión en nuestras instalaciones, lo que garantiza la precisión y la eficacia en la fabricación de perfiles de aluminio. Nuestro experimentado equipo trabaja en estrecha colaboración con los clientes para desarrollar moldes personalizados a partir de planos o muestras, garantizando un rendimiento óptimo para sus requisitos específicos. Normalmente, el proceso de producción de moldes dura unos 7 días, tras los cuales proporcionamos muestras para que el cliente las confirme antes de iniciar la producción a gran escala.
Para una mayor durabilidad y atractivo visual, ofrecemos varias soluciones de tratamiento de superficies. Entre ellas se incluyen el anodizado para una mayor resistencia a la corrosión, el recubrimiento en polvo para acabados vibrantes, el recubrimiento de fluorocarbono para una mayor resistencia a la intemperie y la tecnología de transferencia de vetas de madera para diseños elegantes y de aspecto natural. Estos tratamientos se pueden personalizar para adaptarse a necesidades estéticas y funcionales específicas, garantizando que los perfiles no sólo funcionen bien, sino que también tengan un aspecto excepcional.
Para proporcionar soluciones completas de perfiles de aluminio, ofrecemos amplias capacidades de procesamiento posterior. Nuestros servicios incluyen mecanizado CNC, fresado, roscado, taladrado, corte de precisión, punzonado, soldadura y montaje. Esta gama de opciones de fabricación nos permite suministrar perfiles listos para usar y adaptados a las especificaciones exactas del proyecto, ofreciendo una flexibilidad y fiabilidad inigualables a nuestros clientes.
RFQ de perfil de aluminio extruido
Our standard in-stock T-slot aluminum profiles are made from 6063-T5 alloy, a material renowned for its excellent strength, corrosion resistance, and surface finish. It is highly versatile and ideal for most industrial applications, including machine enclosures, workstations, conveyor systems, and DIY projects.
For specialized requirements, we offer customization in other aluminum grades and materials:
- 6061-T6: Offers higher strength and better fatigue resistance compared to 6063-T5, making it ideal for heavy-duty applications or structural frameworks.
- 6082: Known for its improved mechanical properties and corrosion resistance, suitable for applications under dynamic loads or in harsh environments.
- 6005: Perfect for projects requiring high strength and excellent finish, commonly used in custom structural applications.
- Other Alloys on Request: If you have specific material requirements, such as alloys with specific thermal conductivity or hardness properties, we can work with you to fulfill your needs.
- Other Materials: For projects that need materials beyond aluminum, we can explore solutions involving different metals or composites to meet your technical needs.
With our full production capabilities, including 40 extrusion lines and comprehensive surface treatment and machining facilities, we can develop T-slot profiles in the material that best suits your project’s requirements. Whether it’s high strength, superior corrosion resistance, or machinability you’re after, we are committed to delivering solutions tailored to your unique application.
Our T-slot aluminum profiles are typically finished with two standard surface treatments:
- Silver Anodized (Natural Finish): Provides a clean, corrosion-resistant surface with a sleek silver appearance, ideal for most industrial and aesthetic applications.
- Black Matte Anodized: Gives a modern, non-reflective black finish, offering excellent durability and scratch resistance for a refined and professional look.
In addition to these standard options, we also provide customized surface treatments to meet specific project requirements. Available custom finishes include:
- Anodizado de color: Various colors such as gold, bronze, or blue for decorative or branding purposes.
- Recubrimiento en polvo: For enhanced protection, weather resistance, and additional color options with a smooth or textured finish.
- Chorro de arena: Provides a uniform, matte texture for a premium appearance.
- Electroforesis: Offers a glossy finish with superior corrosion resistance, suitable for outdoor applications.
- Polishing or Brushing: For a high-gloss or satin aesthetic, commonly used in consumer-facing products.
We can tailor the surface treatment to match your design and performance requirements, ensuring your profiles not only function perfectly but also look great in their intended application.
We offer comprehensive machining services for T-slot aluminum profiles to ensure they’re ready for assembly and perfectly suited to your project specifications. Our advanced equipment and skilled team can provide the following customization options:
- Custom Cutting: Profiles can be cut to the exact lengths you need, ensuring a precise fit for your application.
- Angle Cutting: Special angled cuts can be made based on your specifications, ideal for creating frames or structures with non-standard designs.
- Drilling and Tapping: Pre-drilled holes and threading can be added to simplify the assembly process and save time on-site.
- Slotting and Milling: We can machine special grooves or slots into profiles for unique applications or to accommodate additional components.
- Countersinking and Chamfering: For smooth and flush finishes, perfect for creating professional and clean-looking assemblies.
Our machining services are designed to take the hassle out of preparing T-slot profiles for assembly. Whether you need a single custom-cut profile or large batches with complex machining, we have the capabilities to deliver high-quality results efficiently. Combined with our wide range of accessories, we ensure a seamless and professional solution from start to finish.
We maintain a wide inventory of T-slot aluminum profiles and accessories as listed on our website HTS-ALU. Our stock primarily features silver anodized profiles, which are the most popular choice, alongside a smaller selection of black anodized profiles.
One of our key advantages is flexibility—there is no minimum order quantity (MOQs). Whether you need just a few profiles for a small project or a large batch for industrial use, we are here to meet your demands.
Our inventory is located in China, and we can ship globally. For small orders, shipping costs may be higher relative to order size, so we recommend that customers confirm their transportation preferences. As long as you’re willing to cover the freight costs, we are happy to fulfill orders of any size and deliver them efficiently.
By providing ready stock and flexible ordering options, we ensure you can get the materials you need when you need them.
Para los proyectos de extrusión de aluminio a medida, aceptamos una gran variedad de formatos de dibujo, entre los que se incluyen Archivos CAD, Ficheros STEPy Archivos PDF. Sin embargo, para extrusiones que requieren procesos de mecanizado adicionales, se recomienda proporcionar Ficheros STEPya que garantizan un modelado 3D preciso para la exactitud del mecanizado.
En Archivos PDF son aceptables, convertirlos en dibujos CAD puede provocar la pérdida de ciertos detalles, lo que nos obligaría a redibujar manualmente el diseño, con el consiguiente aumento del plazo de entrega. Para obtener un presupuesto más rápido y preciso, le recomendamos que nos facilite Archivos CAD (por ejemplo, DWG/DXF) y Ficheros STEP para garantizar la eficacia de la evaluación del diseño y la fijación de precios.
Los honorarios de los moldes son una parte esencial del proceso de extrusión de aluminio a medida. Dado que cada pedido requiere un molde de diseño exclusivo adaptado a requisitos específicos, estos moldes no pueden utilizarse para otros productos. Por lo tanto, la tarifa del molde es necesaria y no negociable.
Necesitamos 100% pago por adelantado de la tasa del molde antes de que comience el desarrollo del molde para garantizar una producción puntual. Sin embargo, como muestra de agradecimiento por su apoyo, ofrecemos la devolución del importe del molde o descuentos equivalentes una vez que el pedido alcance un determinado volumen de producción. Las políticas específicas pueden discutirse en función del volumen de su pedido y los detalles de colaboración.
El embalaje puede personalizarse según sus necesidades. Las opciones incluyen el uso de film protector o papel para separar y proteger la superficie, o film de espuma para una protección adicional de la superficie. Los productos pueden paletizarse o embalarse en cajas de cartón, y el cliente puede especificar la cantidad por palé o caja.
El embalaje estándar consiste en agrupar varias piezas con envoltorio de plástico y fijarlas en palés. Cualquier requisito de embalaje que exceda del estándar se tendrá en cuenta, y los costes asociados se comunicarán claramente al cliente.
Los perfiles de aluminio son resistentes a la corrosión por naturaleza debido a la formación de una fina capa protectora de óxido cuando se exponen al aire o al agua. Esta capa de óxido es estable y autorreparable, lo que significa que incluso si la superficie se raya o se corta (como en los extremos expuestos o durante el procesamiento), el aluminio no se oxidará ni corroerá como el hierro o el acero. En su lugar, las zonas expuestas formarán rápidamente una nueva capa de óxido, proporcionando una protección continua contra la oxidación posterior.
Con un diseño, una instalación y un mantenimiento adecuados, los perfiles de aluminio pueden durar décadasincluso en entornos difíciles. Por ejemplo, el aluminio sin tratar puede resistir fácilmente entre 20 y 30 años en aplicaciones al aire libre, mientras que los perfiles con tratamientos superficiales como el anodizado o el recubrimiento en polvo pueden durar incluso más, superando a menudo los 20 años. 50 años. Esto convierte al aluminio en una opción excelente para aplicaciones en las que la durabilidad y el rendimiento a largo plazo son esenciales.
El precio de los perfiles de aluminio consta de varios componentes: costes de la materia prima, tasas de procesamiento de extrusión, tasas de tratamiento de superficies, costes de mecanizado y tasas adicionales de embalaje. Entre ellos, el coste del aluminio como materia prima tiende a fluctuar con frecuencia, mientras que los demás honorarios permanecen relativamente estables. Debido a estas fluctuaciones, nuestros presupuestos suelen ser válidos para 7 días.
La fijación de precios puede estructurarse de distintas maneras en función del producto y los requisitos. Puede calcularse por peso (por ejemplo, coste por tonelada), por longitud (por ejemplo, coste por metro), o por pieza (por ejemplo, coste por unidad). En el caso de los productos que requieren un gran mecanizado, como disipadores de calorEl precio se calcula generalmente por pieza para reflejar con exactitud los costes adicionales de procesamiento. Este enfoque de precios flexible garantiza que el presupuesto se adapte a las necesidades específicas del cliente.
Podemos fabricar perfiles de aluminio conforme a requisitos técnicos que cumplen Normas europeas (EN), normas americanas (ASTM/AA)u otras normas especificadas por el cliente. La producción a medida se adapta para garantizar que los perfiles cumplen los requisitos estándar específicos solicitados.
Nuestros equipos de producción están diseñados sistema métrico. Si los dibujos facilitados están en el sistema imperialPara garantizar la precisión, los convertiremos en unidades métricas para la producción.
Es importante tener en cuenta que, aunque podemos mecanizar orificios con rosca imperial para elementos de fijación, si necesita que le suministremos los correspondientes tornillería imperialno siempre están disponibles en stock. Los pedidos personalizados de fijaciones imperiales suelen requerir un gran volumen para la producción. Tenga esto en cuenta a la hora de planificar su proyecto.
Otros productos de aluminio extruido
