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100100 Aluminum T-slot Extrusion

Aluminum T -Slot 100100

Extrusion Aluminum T-Slot profiles are versatile and modular, featuring a T-shaped groove for easy assembly and reconfiguration. Ideal for workstations, machine guards, and custom automation systems, these profiles offer flexibility and strength. As a custom extrusion factory, we provide tailored solutions to meet your specific needs.

Aluminum T -Slot 100100 A

Weight
12 kg/m
12 kg/m
Length
6.02 m, Custom cut
6.02 m, Custom cut
Moment of Inertia
Ix:206.25cm4 ly:206.25cm4
Ix:206.25cm4 ly:206.25cm4
Section Modulus
Zx:45.5cm³ Zy:45.5cm³
Zx:45.5cm³ Zy:45.5cm³
Aluminum Alloy
6063-T5
6063-T5
aluminum T-slot 100100 A

Aluminum T -Slot 100100 B

Weight
13.5 kg/m
13.5 kg/m
Length
6.02 m, Custom cut
6.02 m, Custom cut
Moment of Inertia
Ix:216cm4 ly:216cm4
Ix:216cm4 ly:216cm4
Section Modulus
Zx:48.5cm³ Zy:48.5cm³
Zx:48.5cm³ Zy:48.5cm³
Aluminum Alloy
6063-T5
6063-T5
aluminum T-slot 100100 B

Extrusion Aluminum T-Slot 100 Series

The Extrusion Aluminum T-Slot 80 Series is designed for unmatched strength and versatility, featuring an 80mm slot width that accommodates a vast array of connection components. This series is perfect for the most demanding and intricate constructions, such as large-scale industrial frameworks, substantial machinery enclosures, and comprehensive automation systems. Its extremely robust design ensures exceptional durability and stability, allowing for quick assembly and effortless reconfiguration to meet evolving project demands.

Aluminum T-Slot Installation

Aluminum T-slot systems are designed for easy and flexible installation. With a variety of connection methods such as 90-degree brackets, gusset plates, I-type nuts, and square nuts, assembling these structures is straightforward and efficient. The modular design allows for quick adjustments and reconfigurations, making it an ideal choice for both DIY projects and industrial applications.

90-Degree Bracket Installation

90-Degree Bracket Installation

Place the 90-degree bracket at the junction of the two aluminum profiles, ensuring it forms a right angle (90 degrees).
Use screws and nuts to secure the 90-degree bracket to the aluminum profiles, ensuring a tight connection.

3040 Gusset Plate Installation

3040 Gusset Plate Installation

Position the 3040 gusset plate on the surface of the aluminum profile.
Use screws to fix the gusset plate to the aluminum profile, ensuring the plate is flat and snug against the profile.

I-Type Nut Installation

I-Type Nut Installation

Insert the I-type nut into the slot of the aluminum profile.
Rotate the I-type nut to lock it into the slot, ensuring the nut stays in place.
Screw into the I-type nut to connect components.

Square Nut Installation

Square Nut Installation

Place the square nut into the slot of the aluminum profile.
Adjust the square nut to align it with the slot and ensure it is locked in place.
Screw into the square nut to secure components.

Aluminum T-Slot Application

Aluminum T-slot profiles are widely used for constructing modular workstations, machine guards, and custom automation systems, offering flexibility and ease of assembly. These profiles can be quickly assembled using a variety of accessories, making the construction process efficient.

More Aluminum T-Slot Sizes

Our Aluminum T-Slot profiles come in a wide range of series sizes to meet diverse application requirements. We offer the 15, 20, 30, 40, 45, 50, 60, 80, and 100 Series, each designed to provide specific strengths and capabilities. Whether you need lightweight frameworks or robust industrial structures, we have the right size for you. Additionally, we offer custom solutions to tailor our profiles to your exact specifications, ensuring optimal performance for your unique projects.

Why Choose Our Aluminum T-Slot?

Choose our Aluminum T-Slot for your projects because we offer custom extrusion solutions tailored to your specific needs. Our profiles promise unparalleled flexibility, robust strength, and ease of assembly. Backed by advanced manufacturing capabilities and expert craftsmanship, our T-Slots ensure reliable performance and long-term durability. Partner with us for high-quality, efficient, and adaptable solutions that elevate your industrial and commercial applications.

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Let our expertise in custom aluminum profiles take your projects to the next level.

Aluminium Profile Solutions

At HTS Aluminium, we pride ourselves on our ability to deliver custom aluminium profile solutions tailored to the unique needs of each client. Our bespoke services are grounded in a deep understanding of our clients’ visions, which we bring to life by transforming drawings or samples into precision-engineered aluminium profiles.

custom al section

Precision Aluminum Extrusion Process

Our state-of-the-art manufacturing facility is equipped with advanced extrusion presses and precision cutting tools, allowing us to handle even the most complex profiles with exceptional accuracy. Our team of skilled technicians brings years of industry experience to the table, ensuring that every extruded aluminium profile meets the highest standards of quality and precision.

aluminum Extrusion

Design and Manufacture of Moulds

We at HTS Aluminium specialize in the design and manufacture of custom moulds based on client specifications. Once a mould is created, we conduct trial productions and send samples to our clients for confirmation. This meticulous process ensures that the final product perfectly aligns with our clients’ expectations.

aluminum profile extruding moulde

Material for Extruded Aluminum

Quality begins with the raw materials, and at HTS Aluminium, we use only the highest standard aluminium alloys for our extrusions. Our profiles are commonly crafted from a selection of industry-standard grades, each offering a balance of strength, durability, and corrosion resistance to meet various application requirements.

Aluminum rod
Aluminum rod

5052: Offers excellent corrosion resistance, good weldability, and moderate-to-high strength. It is a popular choice for marine and automotive applications.

Silicon (Si): 0.25% (Maximum) 

Iron (Fe): 0.40% (Maximum) 

Copper (Cu): 0.10% (Maximum) 

Manganese (Mn): 0.10% (Maximum) 

Magnesium (Mg): 2.2-2.8% 

Chromium (Cr): 0.15-0.35% 

Zinc (Zn): 0.10% (Maximum) 

Remaining Balance: Aluminum (Al)

6061: A versatile alloy with good mechanical properties, weldability, and corrosion resistance. It is widely used for structural applications and in the automotive industry.

Silicon (Si): 0.40-0.80%
Iron (Fe): 0.70% (Maximum)
Copper (Cu): 0.15-0.40%
Manganese (Mn): 0.15% (Maximum)
Magnesium (Mg): 0.8-1.2%
Chromium (Cr): 0.04-0.35%
Zinc (Zn): 0.25% (Maximum)
Titanium (Ti): 0.15% (Maximum)
Remaining Balance: Aluminum (Al)

6063: Often referred to as an architectural alloy, it has a smooth surface finish and is commonly used in window and door frames.

Silicon (Si): 0.20-0.60%
Iron (Fe): 0.35% (Maximum)
Copper (Cu): 0.10% (Maximum)
Manganese (Mn): 0.10% (Maximum)
Magnesium (Mg): 0.45-0.90%
Chromium (Cr): 0.10% (Maximum)
Zinc (Zn): 0.10% (Maximum)
Titanium (Ti): 0.10% (Maximum)
Remaining Balance: Aluminum (Al)

7075: One of the strongest aluminum alloys available, with zinc as the main alloying element. It is used in applications where strength is critical, such as in aerospace and military components.

Zinc (Zn): 5.1-6.1%
Magnesium (Mg): 2.1-2.9%
Copper (Cu): 1.2-2.0%
Chromium (Cr): 0.18-0.28%
Silicon (Si): 0.40% (Maximum)
Iron (Fe): 0.50% (Maximum)
Manganese (Mn): 0.30% (Maximum)
Titanium (Ti): 0.20% (Maximum)
Other elements: Each 0.05% (Maximum), Total 0.15% (Maximum)
Remaining Balance: Aluminum (Al)

Heat Treatment Options

Our aluminium profiles can undergo a range of heat treatment options to enhance their properties. From T5 to T6 treatments, we tailor the process to achieve the desired level of hardness, strength, and elasticity. Each treatment option is designed to bring out the best in the material, ensuring that the final product stands up to the demands of its application.

T5 Heat Treatment

Process: Cooled from an elevated temperature shaping process and then artificially aged.
Characteristics: Increases the strength of the aluminum by accelerating the aging process, resulting in a material that has moderate strength and good formability.

T6 Heat Treatment

Process: Solution heat-treated and then artificially aged.
Characteristics: Provides a significant increase in strength compared to T5 by altering the microstructure of the aluminum. This results in a high-strength material with good machinability and fair formability.

Machine Process after Extrusion

At our factory, we offer a wide range of machining services to enhance the functionality of our aluminum profiles. Our capabilities include precision cutting for exact lengths, punching and threading for modifications, and slotting for component compatibility. We also specialize in bending and welding for complex assemblies and robust structures. Additionally, our assembly services ensure complete, ready-to-use components.

Punching
tap

Punching

Punching, involves applying high force to create holes, indentations, or other shapes in aluminum profiles. This process is essential for creating ventilation openings, mounting slots, or lightweight structures with uniform patterns.

Drilling

Drilling creates necessary holes in aluminum profiles, allowing for the attachment of components with bolts or other fasteners, crucial for modular constructions.

cutting
Milling

Cutting

Precision cutting is crucial to ensure that each aluminum profile is trimmed to exact length specifications, facilitating a perfect fit in final assembly.

Milling

Milling involves the removal of aluminum material using rotary cutters to achieve desired shapes and surfaces. This process is perfect for creating slots, grooves, and complex contours, enhancing the functionality and precision of aluminum profiles.

Tapping
bending

Tapping

Tapping adds threads to the drilled holes in aluminum profiles, enabling the secure fastening of bolts and screws, which is vital for assembly and maintenance.

Bending

This technique shapes aluminum profiles into desired curves or angles, maintaining material integrity and is essential for both architectural and functional structures.

Welding
Assembly

Welding

Welding joins multiple aluminum sections into a solid unit, providing a durable bond essential for structural applications.

Assembly

Our assembly services involve the strategic joining of various components using bolts and other fasteners to create complex assemblies, ensuring functionality and structural integrity.

Aluminum Profile Surface Treatment

To ensure the longevity and aesthetic appeal of our telescopic aluminum profiles, we offer a range of surface treatments including:

aluminum profile surface processing

Anodizing: The Protective Shield

What is Anodizing? Anodizing is an electrochemical process that thickens and toughens the naturally occurring protective oxide on the surface of aluminum profiles. This treatment enhances corrosion resistance and wear resistance, making the aluminum surface harder and more durable.

Key Advantages

Improved corrosion resistance
Enhanced surface hardness
Aesthetic appeal with a variety of color options
Better adhesion for paints and primers
Increased thermal insulation properties

Electroplating: The Metal Finish

What is Electroplating? Electroplating involves the deposition of a metal coating on the extruded aluminum profile. This process can be used to improve corrosion resistance, increase surface hardness, and add a decorative finish.

Key Advantages

Enhanced corrosion resistance
Decorative finishes with various metal types
Increased surface hardness
Improved wear resistance

Sandblasting: The Texture Artist

What is Sandblasting? Sandblasting is a mechanical process where abrasive materials are blasted onto the aluminum surface at high velocity to clean or modify its texture. This is often used to prepare the surface for further treatments or to achieve a specific aesthetic look.

Key Advantages

Uniform surface finish
Improved surface cleanliness
Enhanced paint and coating adhesion
Aesthetic texture options

Powder Coating: The Colorful Protector

What is Powder Coating? Powder coating is a dry finishing process where a powder material is electrostatically applied to the aluminum surface and then cured under heat to form a skin-like coating. This method provides a durable, uniform, and attractive finish.

Key Advantages

Wide range of color options
Uniform, durable finish
Excellent resistance to chipping, scratching, and corrosion
Eco-friendly process with minimal VOC emissions

Fluorocarbon Painting: The Weather Warrior

What is Fluorocarbon Painting? Fluorocarbon painting involves applying a fluorocarbon resin-based paint to the aluminum profile, which offers exceptional weather resistance, making it ideal for outdoor applications.

Key Advantages

Outstanding weather resistance
Excellent color and gloss retention
Resistance to UV radiation and corrosion
Suitable for extreme environmental conditions

Wood Grain Transfer: The Natural Look

What is Wood Grain Transfer? Wood grain transfer is a process where a wood grain pattern is applied to the aluminum profile through heat transfer. This provides the natural appearance of wood while maintaining the benefits of aluminum.

Key Advantages

Aesthetic appeal of natural wood
Durable and maintenance-free
Resistance to corrosion and weathering
Ideal for architectural applications where wood-like finish is desired

Custom Aluminum Extrusion Process

At HTS Aluminum Profiles, we specialize in delivering custom aluminum extrusion solutions tailored to your specific needs. Here’s a step-by-step guide to our customization process:

Step 1: Initial Consultation

Your journey begins with an initial consultation where we discuss your project requirements. We encourage you to share your design concepts, application needs, and any critical parameters that the aluminum profile must meet. This collaborative approach ensures that we fully understand your vision and objectives.

Step 2: Design and Engineering

Leveraging our extensive experience in aluminum extrusion, our skilled engineers work closely with you to refine your design. We consider factors such as the aluminum alloy grade, temper, and mechanical properties required for your application. Our team uses advanced CAD software to create precise technical drawings and 3D models of the proposed profile.

Step 3: Die Fabrication

Once the design is finalized, we proceed to manufacture the custom extrusion dies. Our precision die-making process ensures that the final profile will match your specifications with high accuracy. We employ state-of-the-art CNC machines to craft dies that can withstand the rigors of extrusion while maintaining tight tolerances.

Step 4: Aluminum Extrusion

With the dies ready, the actual extrusion process begins. We select the appropriate aluminum alloy and heat it to the precise extrusion temperature. The heated billet is then pressed through the die to create the custom profile. Our extrusion presses, ranging from 600 to 3600 tons, are capable of producing a wide range of profile sizes and shapes.

Step 5: Surface Treatment and Finishing

Following extrusion, the profiles undergo various surface treatments as per your requirements. Options include anodizing, electroplating, sandblasting, powder coating, fluorocarbon painting, and wood grain transfer printing. These processes enhance the profiles’ durability, corrosion resistance, and aesthetic appeal.

Step 6: Quality Assurance

Quality is at the heart of everything we do. Each custom aluminum profile is subjected to rigorous quality checks to ensure it meets ISO standards and our European quality certifications. We perform dimensional inspections, mechanical testing, and surface finish evaluations to guarantee that your profiles are delivered without defects.

Step 7: Packing and Delivery

After passing all quality inspections, the aluminum profiles are carefully packed to prevent any damage during transit. We use robust packaging materials and methods tailored to the profiles’ dimensions and your delivery preferences. Our logistics team then manages the safe and timely delivery of your custom aluminum profiles to your specified location.

Step 8: After-Sales Support

Our commitment to your satisfaction extends beyond delivery. We offer comprehensive after-sales support to address any concerns or additional requirements you may have. Our customer service team is always ready to assist you with any questions or feedback.

Partner with Us

We are committed to delivering precision-engineered aluminum profiles that meet the highest standards of quality. From initial design to final delivery, we provide a seamless and personalized experience, ensuring that your custom aluminum solutions are produced efficiently and to your satisfaction.

Take the next step in your project and contact us for a consultation on your custom aluminum extrusion needs.

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