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Customized Aluminum Strut Channel Solutions

Overview

Aluminum Strut Channels are fundamental components in construction and electrical systems, providing a robust framework for supporting wiring, plumbing, and mechanical elements. Renowned for their durability, lightweight nature, and resistance to corrosion, these channels are indispensable in creating secure and efficient support systems. Their versatility extends to various applications, from commercial buildings to industrial facilities, showcasing their adaptability and utility.

aluminum strut channel

Aluminum Slotted Channel

Aluminum Slotted Channel is the ideal solution for projects that demand adjustable support. Designed with convenience in mind, these channels feature pre-cut slots, allowing for straightforward installation and effortless adjustments. Whether it’s for shelving systems, framing, or any application requiring a flexible support system, our slotted channels ensure both durability and adaptability.

Customized Aluminum Strut Channels

Our company specializes in providing customized Aluminum Strut Channels tailored to meet your specific project requirements. With a focus on precision and quality, we work closely with clients to design and manufacture profiles that perfectly align with their needs. Our customization service ensures that every detail, from shape to functionality, is crafted according to your specifications.

aluminium strut channel

Mold Development

For custom orders, mold development is a crucial step. It typically takes about 7 days to create a mold based on your drawings or samples. This process involves precision engineering to ensure that the final extruded profiles match your exact requirements.

Aluminum Alloys and Heat Treatment

Aluminum strut channels are typically made from a variety of aluminum alloys, each selected for its specific properties and suitability for different applications. Common alloys include 6061, 6063, and 7075.

  • 6061 Aluminum Alloy: Known for its versatility, 6061 alloy combines good strength, corrosion resistance, and weldability. It’s ideal for structural applications that require a balance between these properties.

  • 6063 Aluminum Alloy: This alloy is popular for its excellent finish, high corrosion resistance, and great strength. It’s commonly used in architectural applications where aesthetics are as important as structural integrity.

  • 7075 Aluminum Alloy: Offering the highest strength of the common aluminum alloys, 7075 is often used in applications where weight savings are critical. It has lower corrosion resistance, so it’s typically used with a protective coating.

Each of these alloys can undergo various heat treatments to enhance their properties, such as T6 heat treatment, which significantly increases their strength.

Machining Services for Aluminum Strut Channels

In addition to extrusion and surface treatments, our factory offers a range of machining services to ensure your aluminum strut channels meet your exact specifications. These services include CNC machining, bending, welding, laser engraving, cutting, and drilling, allowing for high precision and customization.

Delivery Timeline

With a commitment to efficiency and customer satisfaction, we strive to complete orders within 10-20 days for quantities up to 26 tons. Our streamlined process ensures that your custom aluminum strut channels are delivered on time, ready for use in your project.

Applications of Aluminum Strut Channels

Aluminum Strut Channels have become indispensable in a multitude of industries, thanks to their exceptional adaptability and robustness. They serve a variety of critical applications across different sectors:

Construction

In the construction industry, Aluminum Strut Channels play a pivotal role by providing reliable support for wiring, plumbing, and mechanical components within buildings. Their versatility allows for seamless integration into various architectural designs, ensuring a sturdy infrastructure.

Manufacturing

These channels are also integral to the manufacturing sector, where they are utilized as structural support in machinery and equipment. Their strength enhances the durability and stability of manufacturing systems, contributing to efficient production processes.

Energy Sector

The energy sector benefits significantly from the use of Aluminum Strut Channels, especially in the construction of solar panel frames and wind turbine structures. The material’s durability and resistance to corrosion make it an ideal choice for these applications, where longevity and reliability are crucial in harsh environmental conditions.

Partner with Us

As a leading manufacturer of custom aluminum profile, we are dedicated to providing high-quality, tailored solutions that meet the exact needs of our clients. Our commitment to precision manufacturing, coupled with our expertise in aluminum extrusion, ensures that we deliver products that exceed expectations. Whether you require aluminum slotted channels, aluminum unistrut channels, or any custom configuration, we are here to support your project with our advanced manufacturing capabilities and industry expertise.

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Custom Your Aluminum Profile

Our aluminum extrusion factory, located in Nanchang, Jiangxi Province, covers an extensive area of 30,000 square meters and is home to a dedicated workforce of over 120 skilled individuals. 

Advanced Extrusion Lines

Boasting over 30 high-precision extrusion production lines from Japan and Germany, we ensure unmatched quality and efficiency.

Custom Mold Design and Processing

We tailor-make molds based on client designs or samples, providing prototypes for confirmation to meet precise specifications.

Comprehensive Surface Treatment Techniques

Our surface treatment capabilities include anodizing, electroplating, sandblasting, powder coating, fluorocarbon painting, and wood grain transfer printing to enhance product durability and aesthetics.

Over Two Decades of Expertise

Since 2013, we have been manufacturing aluminum profiles, accumulating vast experience in producing a wide array of profiles for windows, doors, and various industrial applications.

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Aluminium Profile Solutions

At HTS Aluminium, we pride ourselves on our ability to deliver custom aluminium profile solutions tailored to the unique needs of each client. Our bespoke services are grounded in a deep understanding of our clients’ visions, which we bring to life by transforming drawings or samples into precision-engineered aluminium profiles.

custom al section

Precision Aluminum Extrusion Process

Our state-of-the-art manufacturing facility is equipped with advanced extrusion presses and precision cutting tools, allowing us to handle even the most complex profiles with exceptional accuracy. Our team of skilled technicians brings years of industry experience to the table, ensuring that every extruded aluminium profile meets the highest standards of quality and precision.

aluminum Extrusion

Design and Manufacture of Moulds

We at HTS Aluminium specialize in the design and manufacture of custom moulds based on client specifications. Once a mould is created, we conduct trial productions and send samples to our clients for confirmation. This meticulous process ensures that the final product perfectly aligns with our clients’ expectations.

aluminum profile extruding moulde

Material for Extruded Aluminum

Quality begins with the raw materials, and at HTS Aluminium, we use only the highest standard aluminium alloys for our extrusions. Our profiles are commonly crafted from a selection of industry-standard grades, each offering a balance of strength, durability, and corrosion resistance to meet various application requirements.

Aluminum rod
aluminum billets

5052: Offers excellent corrosion resistance, good weldability, and moderate-to-high strength. It is a popular choice for marine and automotive applications.

Silicon (Si): 0.25% (Maximum) 

Iron (Fe): 0.40% (Maximum) 

Copper (Cu): 0.10% (Maximum) 

Manganese (Mn): 0.10% (Maximum) 

Magnesium (Mg): 2.2-2.8% 

Chromium (Cr): 0.15-0.35% 

Zinc (Zn): 0.10% (Maximum) 

Remaining Balance: Aluminum (Al)

6061: A versatile alloy with good mechanical properties, weldability, and corrosion resistance. It is widely used for structural applications and in the automotive industry.

Silicon (Si): 0.40-0.80%
Iron (Fe): 0.70% (Maximum)
Copper (Cu): 0.15-0.40%
Manganese (Mn): 0.15% (Maximum)
Magnesium (Mg): 0.8-1.2%
Chromium (Cr): 0.04-0.35%
Zinc (Zn): 0.25% (Maximum)
Titanium (Ti): 0.15% (Maximum)
Remaining Balance: Aluminum (Al)

6063: Often referred to as an architectural alloy, it has a smooth surface finish and is commonly used in window and door frames.

Silicon (Si): 0.20-0.60%
Iron (Fe): 0.35% (Maximum)
Copper (Cu): 0.10% (Maximum)
Manganese (Mn): 0.10% (Maximum)
Magnesium (Mg): 0.45-0.90%
Chromium (Cr): 0.10% (Maximum)
Zinc (Zn): 0.10% (Maximum)
Titanium (Ti): 0.10% (Maximum)
Remaining Balance: Aluminum (Al)

7075: One of the strongest aluminum alloys available, with zinc as the main alloying element. It is used in applications where strength is critical, such as in aerospace and military components.

Zinc (Zn): 5.1-6.1%
Magnesium (Mg): 2.1-2.9%
Copper (Cu): 1.2-2.0%
Chromium (Cr): 0.18-0.28%
Silicon (Si): 0.40% (Maximum)
Iron (Fe): 0.50% (Maximum)
Manganese (Mn): 0.30% (Maximum)
Titanium (Ti): 0.20% (Maximum)
Other elements: Each 0.05% (Maximum), Total 0.15% (Maximum)
Remaining Balance: Aluminum (Al)

Heat Treatment Options

Our aluminium profiles can undergo a range of heat treatment options to enhance their properties. From T5 to T6 treatments, we tailor the process to achieve the desired level of hardness, strength, and elasticity. Each treatment option is designed to bring out the best in the material, ensuring that the final product stands up to the demands of its application.

T5 Heat Treatment

Process: Cooled from an elevated temperature shaping process and then artificially aged.
Characteristics: Increases the strength of the aluminum by accelerating the aging process, resulting in a material that has moderate strength and good formability.

T6 Heat Treatment

Process: Solution heat-treated and then artificially aged.
Characteristics: Provides a significant increase in strength compared to T5 by altering the microstructure of the aluminum. This results in a high-strength material with good machinability and fair formability.

Aluminum Profile Surface Treatment

To ensure the longevity and aesthetic appeal of our telescopic aluminum profiles, we offer a range of surface treatments including:

aluminum profile surface processing

Anodizing: The Protective Shield

What is Anodizing? Anodizing is an electrochemical process that thickens and toughens the naturally occurring protective oxide on the surface of aluminum profiles. This treatment enhances corrosion resistance and wear resistance, making the aluminum surface harder and more durable.

Key Advantages

Improved corrosion resistance
Enhanced surface hardness
Aesthetic appeal with a variety of color options
Better adhesion for paints and primers
Increased thermal insulation properties

Electroplating: The Metal Finish

What is Electroplating? Electroplating involves the deposition of a metal coating on the extruded aluminum profile. This process can be used to improve corrosion resistance, increase surface hardness, and add a decorative finish.

Key Advantages

Enhanced corrosion resistance
Decorative finishes with various metal types
Increased surface hardness
Improved wear resistance

aluminium l shape profile

Sandblasting: The Texture Artist

What is Sandblasting? Sandblasting is a mechanical process where abrasive materials are blasted onto the aluminum surface at high velocity to clean or modify its texture. This is often used to prepare the surface for further treatments or to achieve a specific aesthetic look.

Key Advantages

Uniform surface finish
Improved surface cleanliness
Enhanced paint and coating adhesion
Aesthetic texture options

Powder Coating: The Colorful Protector

What is Powder Coating? Powder coating is a dry finishing process where a powder material is electrostatically applied to the aluminum surface and then cured under heat to form a skin-like coating. This method provides a durable, uniform, and attractive finish.

Key Advantages

Wide range of color options
Uniform, durable finish
Excellent resistance to chipping, scratching, and corrosion
Eco-friendly process with minimal VOC emissions

Fluorocarbon Painting: The Weather Warrior

What is Fluorocarbon Painting? Fluorocarbon painting involves applying a fluorocarbon resin-based paint to the aluminum profile, which offers exceptional weather resistance, making it ideal for outdoor applications.

Key Advantages

Outstanding weather resistance
Excellent color and gloss retention
Resistance to UV radiation and corrosion
Suitable for extreme environmental conditions

skirting aluminium profile

Wood Grain Transfer: The Natural Look

What is Wood Grain Transfer? Wood grain transfer is a process where a wood grain pattern is applied to the aluminum profile through heat transfer. This provides the natural appearance of wood while maintaining the benefits of aluminum.

Key Advantages

Aesthetic appeal of natural wood
Durable and maintenance-free
Resistance to corrosion and weathering
Ideal for architectural applications where wood-like finish is desired

Custom Aluminum Extrusion Process

At HTS Aluminum Profiles, we specialize in delivering custom aluminum extrusion solutions tailored to your specific needs. Here’s a step-by-step guide to our customization process:

Step 1: Initial Consultation

Your journey begins with an initial consultation where we discuss your project requirements. We encourage you to share your design concepts, application needs, and any critical parameters that the aluminum profile must meet. This collaborative approach ensures that we fully understand your vision and objectives.

Step 2: Design and Engineering

Leveraging our extensive experience in aluminum extrusion, our skilled engineers work closely with you to refine your design. We consider factors such as the aluminum alloy grade, temper, and mechanical properties required for your application. Our team uses advanced CAD software to create precise technical drawings and 3D models of the proposed profile.

Step 3: Die Fabrication

Once the design is finalized, we proceed to manufacture the custom extrusion dies. Our precision die-making process ensures that the final profile will match your specifications with high accuracy. We employ state-of-the-art CNC machines to craft dies that can withstand the rigors of extrusion while maintaining tight tolerances.

Step 4: Aluminum Extrusion

With the dies ready, the actual extrusion process begins. We select the appropriate aluminum alloy and heat it to the precise extrusion temperature. The heated billet is then pressed through the die to create the custom profile. Our extrusion presses, ranging from 600 to 3600 tons, are capable of producing a wide range of profile sizes and shapes.

Step 5: Surface Treatment and Finishing

Following extrusion, the profiles undergo various surface treatments as per your requirements. Options include anodizing, electroplating, sandblasting, powder coating, fluorocarbon painting, and wood grain transfer printing. These processes enhance the profiles’ durability, corrosion resistance, and aesthetic appeal.

Step 6: Quality Assurance

Quality is at the heart of everything we do. Each custom aluminum profile is subjected to rigorous quality checks to ensure it meets ISO standards and our European quality certifications. We perform dimensional inspections, mechanical testing, and surface finish evaluations to guarantee that your profiles are delivered without defects.

Step 7: Packing and Delivery

After passing all quality inspections, the aluminum profiles are carefully packed to prevent any damage during transit. We use robust packaging materials and methods tailored to the profiles’ dimensions and your delivery preferences. Our logistics team then manages the safe and timely delivery of your custom aluminum profiles to your specified location.

Step 8: After-Sales Support

Our commitment to your satisfaction extends beyond delivery. We offer comprehensive after-sales support to address any concerns or additional requirements you may have. Our customer service team is always ready to assist you with any questions or feedback.

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Let our expertise in custom aluminum profiles take your projects to the next level.
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