Aluminum Name Plate Holder

HTS New Materials, based in Jiangxi Province, China, is a leading aluminum extrusion manufacturer with over 40 advanced production lines and powerful equipment, including a 6000-ton extrusion press. We produce a wide range of aluminum profiles for industries such as construction, industrial applications, and high-end doors and windows, including thermal break profiles. Our services extend to comprehensive surface treatments like anodizing, powder coating, fluorocarbon coating, and wood grain transfer, as well as advanced machining and fabrication capabilities such as CNC machining, drilling, and welding. Committed to quality and innovation, we deliver tailored aluminum solutions to meet the diverse needs of clients globally.

For the production of Aluminum Name Plate Holders, we primarily use the 6063-T5 aluminum alloy, which is renowned for its excellent surface finish, corrosion resistance, and high adaptability for extrusion and anodizing. This alloy ensures a perfect combination of strength, durability, and aesthetic appeal, making it the ideal choice for high-quality, precision name plate holders.

In some cases, we also offer other aluminum alloys, such as:

• 6061 Aluminum Alloy: Known for its higher strength and machinability, ideal for applications requiring added structural stability.
• 6005 Aluminum Alloy: Offers enhanced durability and corrosion resistance, suitable for custom profiles and heavy-duty applications.

By utilizing 6063-T5 as the primary material, we ensure that our name plate holders meet the highest standards of reliability, functionality, and appearance.

Aluminum extrusions undergo various surface treatments to enhance aesthetics, corrosion resistance, and functionality. Here are the common surface treatment methods used in the industry:

Main Surface Treatment Methods

1. Anodizing (Oxidation)

   • Process: A controlled electrochemical process that forms a protective oxide layer on the aluminum surface.
   • Features:
     • Provides a durable, corrosion-resistant, and environmentally friendly finish.
     • Produces a metallic finish with a variety of natural tones (e.g., silver, black, bronze).
     • Improves surface hardness and protects against scratching.
   • Applications: Architectural frames, decorative profiles, heat sinks.

2. Electrophoresis Coating (E-Coating)

   • Process: After anodizing, the aluminum is coated with paint using an electrochemical process.
   • Features:
     • Enhances corrosion resistance and offers a smooth, glossy finish.
     • Provides more color and texture variation compared to anodizing alone.
   • Applications: Furniture profiles, indoor architectural components.

3. Powder Coating

   • Process: Electrostatic application of powder paint, followed by curing under high temperature to form a solid coating.
   • Features:
     • Wide variety of colors and textures.
     • Excellent weather resistance and corrosion protection.
     • Cost-effective and highly versatile.
   • Applications: Outdoor frames, fences, railings, general industrial use.

4. PVDF Coating (Polyvinylidene Fluoride)

   • Process: A specialized fluoropolymer coating is applied in multiple layers, commonly over a pretreated surface.
   • Features:
     • Exceptional weather resistance and UV stability.
     • Highly durable, resistant to fading, chalking, and chemical damage.
     • Ideal for long-term outdoor use.
   • Applications: Curtain walls, high-performance architectural facades.

5. Wood Grain Transfer Printing

   • Process: A heat-transfer printing process that applies a wood grain effect onto a pre-coated aluminum surface.
   • Features:
     • Mimics the appearance of wood while retaining aluminum’s durability.
     • Lightweight and weather-resistant alternative to natural wood.
   • Applications: Furniture, decorative coverings, outdoor panels.

6. Film Lamination

   • Process: Adhesive application of a protective or decorative film onto the aluminum surface.
   • Features:
     • Provides a glossy, textured, or patterned finish.
     • Often used for applications requiring specific textures like marble or leather effects.
   • Applications: Interior decor, windows.

Pre-Treatment Processes

Prior to surface treatment, the aluminum surface can be pre-processed for specific textures or finishes:

1. Brushing/Polishing

   • Removes surface imperfections and creates a smooth, reflective finish.
   • Often used for decorative purposes.

2. Sanding/Grinding

   • Produces a matte or satin finish by applying abrasives.

3. Shot Blasting/Sandblasting

   • Sprays abrasives at high velocity to create a textured surface, often used before anodizing for a uniform appearance.

4. Stretching and Tension Leveling

   • Straightens the aluminum profile and improves shape accuracy after extrusion.

Cost and Durability Comparison Table

For custom aluminum extrusion projects, we accept a variety of drawing formats, including CAD files, STEP files, and PDF files. However, for extrusions that require additional machining processes, it’s recommended to provide STEP files, as they ensure precise 3D modeling for machining accuracy.

While PDF files are acceptable, converting them into CAD drawings may result in the loss of certain details, requiring us to manually redraw the design, which could increase lead time. For the fastest and most accurate quotation, we recommend providing CAD files (e.g., DWG/DXF) and STEP files to ensure efficient design evaluation and pricing.

Mold fees are an essential part of the custom aluminum extrusion process. Since every order requires a uniquely designed mold tailored to specific requirements, these molds cannot be used for other products. Therefore, the mold fee is necessary and non-negotiable.

We require 100% upfront payment of the mold fee before mold development begins to ensure timely production. However, as a token of appreciation for your support, we offer a refund of the mold fee or equivalent discounts once the order reaches a certain production volume. Specific policies can be discussed based on your order volume and collaboration details.

Our minimum order quantity (MOQ) varies depending on the size of the product. For smaller-sized products, the MOQ is typically 500kg, while for larger-sized products, it is 2 tons.

We will specify the exact MOQ requirements during the quotation process. If your order quantity does not meet the MOQ, we can still arrange production, but an additional fee will be applied to cover mold preheating and production setup time. Rest assured, this extra fee will be reasonable, and we aim to keep it as minimal as possible to ensure smooth cooperation.

Packaging can be customized according to your needs. Options include using protective film or paper to separate and protect the surface, or foam film for additional surface protection. Products can be palletized or packed into cartons, and the quantity per pallet or carton can be specified by the customer.

The standard packaging involves bundling several pieces together with plastic wrap and then securing them onto pallets. Any packaging requirements beyond the standard will be accommodated, and the associated costs will be clearly provided to the customer.

Mold production typically takes 7 days. After the sample is confirmed, producing a full container load of 26 tons generally requires 14 days for extrusion alone. If surface treatment is required, an additional 3 days will be needed. For machining, extra time will be required depending on the complexity and volume of the machining work. The exact additional time for machining will be determined based on the specific processing requirements.

Aluminum profiles are naturally corrosion-resistant due to the formation of a thin, protective oxide layer when exposed to air or water. This oxide layer is stable and self-repairing, meaning that even if the surface is scratched or cut (such as at exposed ends or during processing), the aluminum will not rust or corrode like iron or steel. Instead, the exposed areas will quickly form a new oxide layer, providing continuous protection against further oxidation.

With proper design, installation, and maintenance, aluminum profiles can last for decades, even in challenging environments. For example, untreated aluminum can easily withstand 20-30 years in outdoor applications, while profiles with surface treatments like anodizing or powder coating can last even longer, often exceeding 50 years. This makes aluminum an excellent choice for applications where durability and long-term performance are essential.

The price of aluminum profiles consists of several components: raw material costs, extrusion processing fees, surface treatment fees, machining costs, and additional packaging fees. Among these, the cost of aluminum as a raw material tends to fluctuate frequently, while other fees remain relatively stable. Due to these fluctuations, our quotations are typically valid for 7 days.

Pricing can be structured in different ways depending on the product and requirements. It can be calculated by weight (e.g., cost per ton), by length (e.g., cost per meter), or by piece (e.g., cost per unit). For products involving extensive machining, such as heat sinks, pricing is generally calculated on a per-piece basis to accurately reflect the additional processing costs. This flexible pricing approach ensures the quote is tailored to the specific needs of the customer.

We can manufacture aluminum profiles in compliance with technical requirements that meet European standards (EN), American standards (ASTM/AA), or other standards as specified by the customer. Custom production is tailored to ensure that the profiles meet the specific standard requirements requested.

Our production equipment is designed for the metric system. If the drawings provided are in the imperial system, we will convert them into metric units for production to ensure accuracy.

It is important to note that while we can machine imperial-threaded holes for fasteners, if you require us to supply matching imperial fasteners, they may not always be available in stock. Custom orders for imperial fasteners typically require a large volume for production. Please consider this when planning your project.