Custom Aluminium Inlay Profile Solutions by a Leading Manufacturer
Overview of Aluminium Inlay Profile
Aluminium inlay profiles are specialized extrusions used in a variety of applications where embedding or fitting into other materials is required. Our products stand out due to their durability, precision engineering, and customizability. Unlike standard extrusion profiles, our inlay profiles are designed to seamlessly integrate with other components, offering a sleek and functional finish. Compared to other materials like plastic or steel, aluminium offers a superior strength-to-weight ratio, corrosion resistance, and is fully recyclable, making it an environmentally friendly option.
Applications of Aluminium Inlay Profiles
Construction and Architecture In the construction and architectural sectors, aluminum inlay profiles are celebrated for their dual role in aesthetics and functionality. They are commonly used in framing systems, cladding panels, and as reinforcements, where they contribute to the visual appeal of structures while providing essential support and stability.
Automotive Industry The automotive industry benefits greatly from the lightweight yet strong nature of aluminum inlay profiles. These profiles are incorporated into vehicle designs to reduce overall weight, which in turn enhances fuel efficiency and improves safety. Their durability also means that they can withstand the rigors of the road, making them a preferred choice for automotive manufacturers.
Electronics and Heat Sinks Aluminum’s excellent thermal conductivity makes aluminum inlay profiles a critical component in the electronics industry, particularly in heat sinks. These profiles are designed to dissipate heat effectively, ensuring that electronic devices operate within safe temperature ranges and maintain optimal performance. Whether in consumer electronics or industrial systems, aluminum inlay profiles are essential for managing heat and protecting sensitive components.
Customizing Your Aluminium Inlay Profile
At HTS Aluminium, our specialization lies in delivering custom aluminum inlay profiles that are meticulously tailored to your project’s unique requirements. As a seasoned aluminum extrusion supplier, we understand the importance of precision and customization in the manufacturing process.
Mold Design and Manufacturing Excellence
Our commitment to quality begins with our mold design and manufacturing capabilities. By employing advanced techniques and leveraging our extensive experience, we are able to transform your drawings or samples into precision molds within an approximate timeframe of just 7 days.
Aluminum Alloy Grades Options for Inlay Profiles
6061 Aluminum Alloy: Renowned for its versatility, the 6061 aluminum alloy is a common choice for a wide range of applications. It offers an excellent balance of strength, corrosion resistance, and workability, making it suitable for structural components that require a robust yet lightweight material.
6063 Aluminum Alloy: The 6063 alloy, often referred to as an architectural alloy, is favored for its smooth surface finish and high resistance to corrosion. It is an ideal choice for applications that demand aesthetic appeal in addition to structural integrity, such as decorative inlay profiles.
7075 Aluminum Alloy: For projects that necessitate superior strength, the 7075 aluminum alloy is a top contender. It is one of the strongest aluminum alloys available and is commonly used in aerospace and military applications where high stress-resistance is required.
| Alloys | Si | Fe | Cu | Mn | Mg | Cr | Zn | Ti |
|---|---|---|---|---|---|---|---|---|
| 6061 | 0.4-0.8% | 0.70% | 0.15-0.40% | 0.15% | 0.8-1.2% | 0.04-0.35% | 0.15% | 0.25% |
| 6063 | 0.20-0.60% | 0.35% | 0.10% | 0.10% | 0.45-0.90% | 0.10% | 0.10% | 0.10% |
| 7075 | 0.40% | 0.50% | 1.2-2.0% | 0.30% | 2.1-2.9% | 0.18-0.28% | 5.1-6.1% | 0.20% |
Treatment Options for Inlay Profiles
T5 Heat Treatment: The T5 process involves cooling the extruded aluminum from an elevated temperature and then artificially aging it. This treatment increases the material’s strength and stability, making it suitable for profiles that will undergo moderate stress.
T6 Heat Treatment: T6 is one of the most common heat treatments for aluminum alloys. It involves solution heat treatment followed by artificial aging. The result is a significant increase in hardness and strength, ideal for high-stress applications.
Surface Treatment Options
Anodizing: For aluminum inlay profiles that demand both durability and a visually appealing finish, anodizing is a superior surface treatment option. This electrochemical process forms a protective oxide layer on the aluminum surface, significantly enhancing corrosion resistance. At HTS Aluminium, we utilize advanced anodizing techniques to not only safeguard the metal but also to provide a variety of color options, ensuring that the profiles meet both the functional and aesthetic requirements of your project.
Powder Coating: Powder coating is another popular surface treatment that HTS Aluminium offers for aluminum inlay profiles. This process involves applying a free-flowing, dry powder onto the aluminum surface, which is then cured under heat to form a skin-like coating. The result is a uniform, durable, and attractive finish that is resistant to chipping, scratching, and fading. With a wide spectrum of colors available, powder coating allows for complete customization to match your design specifications.
Wood Grain Transfer: For projects where the classic beauty of wood is desired without compromising on the strength and maintenance benefits of aluminum, the wood grain transfer process is an ideal solution. HTS Aluminium’s wood grain transfer involves sublimation techniques that imprint a wood-like pattern onto the aluminum profile. This innovative treatment provides the warm look of wood while maintaining the resilience and longevity of aluminum, making it perfect for applications that require a natural aesthetic with minimal upkeep.
Fluorocarbon Painting: When aluminum inlay profiles are exposed to harsh outdoor environments, fluorocarbon painting offers an advanced level of protection. This surface treatment is known for its outstanding resistance to weathering, ultraviolet rays, and chemical corrosion. HTS Aluminium’s fluorocarbon coatings ensure that the profiles retain their color and structural integrity even under extreme conditions, making them suitable for building facades and other outdoor applications where longevity is critical.
A Trusted Supplier of Aluminium Inlay Profiles
Choose our company for your aluminium inlay profile needs and benefit from our precision manufacturing, custom solutions, and commitment to quality. Contact us today to discuss your project requirements and let us provide you with the ideal aluminium extrusion solutions. Your vision, combined with our expertise, will result in a product that not only meets but exceeds expectations.
Custom Your Aluminum Profile
Our aluminum extrusion factory, located in Nanchang, Jiangxi Province, covers an extensive area of 30,000 square meters and is home to a dedicated workforce of over 120 skilled individuals.
Advanced Extrusion Lines
Boasting over 30 high-precision extrusion production lines from Japan and Germany, we ensure unmatched quality and efficiency.
Custom Mold Design and Processing
We tailor-make molds based on client designs or samples, providing prototypes for confirmation to meet precise specifications.
Comprehensive Surface Treatment Techniques
Our surface treatment capabilities include anodizing, electroplating, sandblasting, powder coating, fluorocarbon painting, and wood grain transfer printing to enhance product durability and aesthetics.
Over Two Decades of Expertise
Since 2013, we have been manufacturing aluminum profiles, accumulating vast experience in producing a wide array of profiles for windows, doors, and various industrial applications.
Relevant Products
Aluminium Profile Solutions
At HTS Aluminium, we pride ourselves on our ability to deliver custom aluminium profile solutions tailored to the unique needs of each client. Our bespoke services are grounded in a deep understanding of our clients’ visions, which we bring to life by transforming drawings or samples into precision-engineered aluminium profiles.
Precision Aluminum Extrusion Process
Our state-of-the-art manufacturing facility is equipped with advanced extrusion presses and precision cutting tools, allowing us to handle even the most complex profiles with exceptional accuracy. Our team of skilled technicians brings years of industry experience to the table, ensuring that every extruded aluminium profile meets the highest standards of quality and precision.
Design and Manufacture of Moulds
We at HTS Aluminium specialize in the design and manufacture of custom moulds based on client specifications. Once a mould is created, we conduct trial productions and send samples to our clients for confirmation. This meticulous process ensures that the final product perfectly aligns with our clients’ expectations.
Material for Extruded Aluminum
Quality begins with the raw materials, and at HTS Aluminium, we use only the highest standard aluminium alloys for our extrusions. Our profiles are commonly crafted from a selection of industry-standard grades, each offering a balance of strength, durability, and corrosion resistance to meet various application requirements.
5052: Offers excellent corrosion resistance, good weldability, and moderate-to-high strength. It is a popular choice for marine and automotive applications.
Silicon (Si): 0.25% (Maximum)
Iron (Fe): 0.40% (Maximum)
Copper (Cu): 0.10% (Maximum)
Manganese (Mn): 0.10% (Maximum)
Magnesium (Mg): 2.2-2.8%
Chromium (Cr): 0.15-0.35%
Zinc (Zn): 0.10% (Maximum)
Remaining Balance: Aluminum (Al)
6061: A versatile alloy with good mechanical properties, weldability, and corrosion resistance. It is widely used for structural applications and in the automotive industry.
Silicon (Si): 0.40-0.80%
Iron (Fe): 0.70% (Maximum)
Copper (Cu): 0.15-0.40%
Manganese (Mn): 0.15% (Maximum)
Magnesium (Mg): 0.8-1.2%
Chromium (Cr): 0.04-0.35%
Zinc (Zn): 0.25% (Maximum)
Titanium (Ti): 0.15% (Maximum)
Remaining Balance: Aluminum (Al)
6063: Often referred to as an architectural alloy, it has a smooth surface finish and is commonly used in window and door frames.
Silicon (Si): 0.20-0.60%
Iron (Fe): 0.35% (Maximum)
Copper (Cu): 0.10% (Maximum)
Manganese (Mn): 0.10% (Maximum)
Magnesium (Mg): 0.45-0.90%
Chromium (Cr): 0.10% (Maximum)
Zinc (Zn): 0.10% (Maximum)
Titanium (Ti): 0.10% (Maximum)
Remaining Balance: Aluminum (Al)
7075: One of the strongest aluminum alloys available, with zinc as the main alloying element. It is used in applications where strength is critical, such as in aerospace and military components.
Zinc (Zn): 5.1-6.1%
Magnesium (Mg): 2.1-2.9%
Copper (Cu): 1.2-2.0%
Chromium (Cr): 0.18-0.28%
Silicon (Si): 0.40% (Maximum)
Iron (Fe): 0.50% (Maximum)
Manganese (Mn): 0.30% (Maximum)
Titanium (Ti): 0.20% (Maximum)
Other elements: Each 0.05% (Maximum), Total 0.15% (Maximum)
Remaining Balance: Aluminum (Al)
Heat Treatment Options
Our aluminium profiles can undergo a range of heat treatment options to enhance their properties. From T5 to T6 treatments, we tailor the process to achieve the desired level of hardness, strength, and elasticity. Each treatment option is designed to bring out the best in the material, ensuring that the final product stands up to the demands of its application.
T5 Heat Treatment
Process: Cooled from an elevated temperature shaping process and then artificially aged.
Characteristics: Increases the strength of the aluminum by accelerating the aging process, resulting in a material that has moderate strength and good formability.
T6 Heat Treatment
Process: Solution heat-treated and then artificially aged.
Characteristics: Provides a significant increase in strength compared to T5 by altering the microstructure of the aluminum. This results in a high-strength material with good machinability and fair formability.
Aluminum Profile Surface Treatment
To ensure the longevity and aesthetic appeal of our telescopic aluminum profiles, we offer a range of surface treatments including:
Anodizing: The Protective Shield
What is Anodizing? Anodizing is an electrochemical process that thickens and toughens the naturally occurring protective oxide on the surface of aluminum profiles. This treatment enhances corrosion resistance and wear resistance, making the aluminum surface harder and more durable.
Key Advantages
Improved corrosion resistance
Enhanced surface hardness
Aesthetic appeal with a variety of color options
Better adhesion for paints and primers
Increased thermal insulation properties
Electroplating: The Metal Finish
What is Electroplating? Electroplating involves the deposition of a metal coating on the extruded aluminum profile. This process can be used to improve corrosion resistance, increase surface hardness, and add a decorative finish.
Key Advantages
Enhanced corrosion resistance
Decorative finishes with various metal types
Increased surface hardness
Improved wear resistance
Sandblasting: The Texture Artist
What is Sandblasting? Sandblasting is a mechanical process where abrasive materials are blasted onto the aluminum surface at high velocity to clean or modify its texture. This is often used to prepare the surface for further treatments or to achieve a specific aesthetic look.
Key Advantages
Uniform surface finish
Improved surface cleanliness
Enhanced paint and coating adhesion
Aesthetic texture options
Powder Coating: The Colorful Protector
What is Powder Coating? Powder coating is a dry finishing process where a powder material is electrostatically applied to the aluminum surface and then cured under heat to form a skin-like coating. This method provides a durable, uniform, and attractive finish.
Key Advantages
Wide range of color options
Uniform, durable finish
Excellent resistance to chipping, scratching, and corrosion
Eco-friendly process with minimal VOC emissions
Fluorocarbon Painting: The Weather Warrior
What is Fluorocarbon Painting? Fluorocarbon painting involves applying a fluorocarbon resin-based paint to the aluminum profile, which offers exceptional weather resistance, making it ideal for outdoor applications.
Key Advantages
Outstanding weather resistance
Excellent color and gloss retention
Resistance to UV radiation and corrosion
Suitable for extreme environmental conditions
Wood Grain Transfer: The Natural Look
What is Wood Grain Transfer? Wood grain transfer is a process where a wood grain pattern is applied to the aluminum profile through heat transfer. This provides the natural appearance of wood while maintaining the benefits of aluminum.
Key Advantages
Aesthetic appeal of natural wood
Durable and maintenance-free
Resistance to corrosion and weathering
Ideal for architectural applications where wood-like finish is desired
Custom Aluminum Extrusion Process
At HTS Aluminum Profiles, we specialize in delivering custom aluminum extrusion solutions tailored to your specific needs. Here’s a step-by-step guide to our customization process:
Step 1: Initial Consultation
Your journey begins with an initial consultation where we discuss your project requirements. We encourage you to share your design concepts, application needs, and any critical parameters that the aluminum profile must meet. This collaborative approach ensures that we fully understand your vision and objectives.
Step 2: Design and Engineering
Leveraging our extensive experience in aluminum extrusion, our skilled engineers work closely with you to refine your design. We consider factors such as the aluminum alloy grade, temper, and mechanical properties required for your application. Our team uses advanced CAD software to create precise technical drawings and 3D models of the proposed profile.
Step 3: Die Fabrication
Once the design is finalized, we proceed to manufacture the custom extrusion dies. Our precision die-making process ensures that the final profile will match your specifications with high accuracy. We employ state-of-the-art CNC machines to craft dies that can withstand the rigors of extrusion while maintaining tight tolerances.
Step 4: Aluminum Extrusion
With the dies ready, the actual extrusion process begins. We select the appropriate aluminum alloy and heat it to the precise extrusion temperature. The heated billet is then pressed through the die to create the custom profile. Our extrusion presses, ranging from 600 to 3600 tons, are capable of producing a wide range of profile sizes and shapes.
Step 5: Surface Treatment and Finishing
Following extrusion, the profiles undergo various surface treatments as per your requirements. Options include anodizing, electroplating, sandblasting, powder coating, fluorocarbon painting, and wood grain transfer printing. These processes enhance the profiles’ durability, corrosion resistance, and aesthetic appeal.
Step 6: Quality Assurance
Quality is at the heart of everything we do. Each custom aluminum profile is subjected to rigorous quality checks to ensure it meets ISO standards and our European quality certifications. We perform dimensional inspections, mechanical testing, and surface finish evaluations to guarantee that your profiles are delivered without defects.
Step 7: Packing and Delivery
After passing all quality inspections, the aluminum profiles are carefully packed to prevent any damage during transit. We use robust packaging materials and methods tailored to the profiles’ dimensions and your delivery preferences. Our logistics team then manages the safe and timely delivery of your custom aluminum profiles to your specified location.
Step 8: After-Sales Support
Our commitment to your satisfaction extends beyond delivery. We offer comprehensive after-sales support to address any concerns or additional requirements you may have. Our customer service team is always ready to assist you with any questions or feedback.
Partner with Us
We are committed to delivering precision-engineered aluminum profiles that meet the highest standards of quality. From initial design to final delivery, we provide a seamless and personalized experience, ensuring that your custom aluminum solutions are produced efficiently and to your satisfaction.
Take the next step in your project and contact us for a consultation on your custom aluminum extrusion needs.
