fbpx

Extruded Aluminium Box Sections Tube

Aluminium Box Sections

Aluminium box sections are lightweight, high-strength structural components made from aluminium alloys, featuring a hollow rectangular or square cross-section. Manufactured through precision extrusion processes, they offer excellent corrosion resistance, an outstanding strength-to-weight ratio, and ease of fabrication. Their hollow design ensures structural integrity while minimizing weight, making them ideal for industries such as construction, automotive, aerospace, furniture, and general engineering.

HTS-ALU, a leading aluminium profile manufacturer with a 6000-ton extrusion press, produces aluminium box sections in various sizes. The company also offers surface treatments such as anodizing, powder coating, and wood grain finishes to enhance functionality and aesthetics.

Rectangular Box Section
aluminium square box section (1)
Square Box Section
Wood Grain Aluminum Box Section
Wood Grain Box Section

Aluminium Rectangular Box Section Sizes

15x10 Aluminium Box Section

15 10 1 
15 10 1.2 
15 10 2 

20x10 Aluminium Box Section

20 10 0.8
20 10 1
20 10 1.2
20 10 1.5
20 10 4

20x15 Aluminium Box Section

20 15 0.8
20 15 1
20 15 1.2
20 15 1.6
20 15 2

20 x 25 Aluminium Box Section

20 25 1 
20 25 1.6 
20 25 2 

25x10 Aluminium Box Section

25 10 1 
25 10 1.2 
25 10 1.6 

25x15 Aluminium Box Section

25 15 1 
25 15 1.2 
25 15 1.4 
25 15 1.5 
25 15 1.8 

25x20 Aluminium Box Section

25200.8
25201
25201.2
25201.4
25201.6
25202

30x10 Aluminium Box Section

30 10 0.9 
30 10 1 
30 10 1.2 
30 10 2 
30 10 4 

30x15 Aluminium Box Section

30 15 0.8
30 15 0.9
30 15 1
30 15 1.2
30 15 1.4
30 15 1.5
30 15 2
30 15 2.1

30x20 Aluminium Box Section

30 20 0.5
30 20 0.6
30 20 0.7
30 20 0.8
30 20 0.9
30 20 1
30 20 1.2
30 20 1.4
30 20 1.5
30 20 1.8
30 20 2
30 20 2.8
30 20 2.9

30x25 Aluminium Box Section

30 25 0.7 
30 25 0.8 
30 25 0.9 
30 25 1 
30 25 1.2 
30 25 1.4 
30 25 1.5 
30 25 1.7 
30 25 2 

30x16 Aluminium Box Section

35 16 1.2 
35 16 1.5 
35 16 1.8 

40x10 Aluminium Box Section

40 10 0.8 
40 10 0.9 
40 10 1 
40 10 1.2 
40 10 1.4 
40 10 1.8 
40 10 2 

40x15 Aluminium Box Section

40 15 0.7 
40 15 0.9 
40 15 1 
40 15 1.2 
40 15 1.4 
40 15 1.5 
40 15 2 

40x20 Aluminium Box Section

40 20 0.6
40 20 0.8
40 20 0.9
40 20 1
40 20 1.2
40 20 1.4
40 20 1.5
40 20 1.8
40 20 2
40 20 2.4
40 20 2.8
40 20 3

40x25 Aluminium Box Section

40 25 0.7
40 25 0.8
40 25 0.9
40 25 1
40 25 1.2
40 25 1.6
40 25 2
40 25 2.5
40 25 3

40x30 Aluminium Box Section

40 30 0.6 
40 30 0.7 
40 30 0.8 
40 30 0.9 
40 30 1 
40 30 1.2 
40 30 1.4 
40 30 1.5 
40 30 1.6 
40 30 1.8 
40 30 2 
40 30 2.5 
40 30 3 

45x25 Aluminium Box Section

45 25 0.8 
45 25 0.9 
45 25 1 
45 25 1.2 

45x30 Aluminium Box Section

45 30 1 
45 30 2 
45 30 3 

50x10 Aluminium Box Section

50 10 1 
50 10 1.2 

50x15 Aluminium Box Section

50 15 1
50 15 1.2
50 15 1.4

50x20 Aluminium Box Section

50 20 0.7 
50 20 0.8 
50 20 0.9 
50 20 1 
50 20 1.1 
50 20 1.2 
50 20 1.3 
50 20 1.4 
50 20 1.5 
50 20 2 
50 20 3 

50x25 Aluminium Box Section

50 25 0.6
50 25 0.7
50 25 0.8
50 25 0.9
50 25 1
50 25 1.1
50 25 1.2
50 25 1.3
50 25 1.4
50 25 1.5
50 25 1.6
50 25 1.8
50 25 2
50 25 2.5
50 25 2.9
50 25 3
50 25 5

50x30 Aluminium Box Section

50 30 0.8 
50 30 1 
50 30 1.1 
50 30 1.2 
50 30 1.5 
50 30 1.6 
50 30 1.8 
50 30 1.9 
50 30 2 
50 30 2.1 
50 30 2.4 
50 30 3 

50x40 Aluminium Box Section

50 40 0.8 
50 40 1 
50 40 1.2 
50 40 1.4 
50 40 1.5 
50 40 1.8 
50 40 2 
50 40 2.35 
50 40 2.5 
50 40 3 

15x10 Aluminium Box Section

60 20 0.6
60 20 0.8
60 20 1
60 20 1.2
60 20 1.3
60 20 1.5
60 20 1.8
60 20 1.9
60 20 2

60x25 Aluminium Box Section

60 25 0.8 
60 25 0.9 
60 25 1 
60 25 1.1 
60 25 1.2 
60 25 1.4 
60 25 1.8 
60 25 2 
60 25 3 

60x30 Aluminium Box Section

60 30 0.7
60 30 0.8
60 30 0.9
60 30 1
60 30 1.1
60 30 1.2
60 30 1.4
60 30 1.5
60 30 1.8
60 30 2
60 30 3

60x40 Aluminium Box Section

60 40 0.6
60 40 0.8
60 40 0.9
60 40 1
60 40 1.1
60 40 1.2
60 40 1.4
60 40 1.5
60 40 1.8
60 40 2
60 40 2.8
60 40 3
60 40 4

60x50 Aluminium Box Section

60 50 0.8 
60 50 1 
60 50 1.2 
60 50 1.4 
60 50 1.5 
60 50 1.8 

70x20 Aluminium Box Section

70 20 0.8
70 20 1
70 20 1.2
70 20 2

70 x 25 Aluminium Box Section

70 25 0.8
70 25 1.2
70 25 2

70x30 Aluminium Box Section

70 30 0.8 
70 30 1 
70 30 1.2 
70 30 1.4 
70 30 2 

70x35 Aluminium Box Section

70 35 0.8 

70 x 40 Aluminium Box Section

70 40 0.8 
70 40 1 
70 40 1.2 
70 40 1.8 

70x50 Aluminium Box Section

70 50 0.8
70 50 0.9
70 50 1
70 50 1.23
70 50 1.3
70 50 1.5
70 50 1.8
70 50 2

70x70 Aluminium Box Section

70 70 1.5 
70 70 2 

75x30 Aluminium Box Section

75 30 1.4 
75 30 1.5 
75 30 2.5 

75x50 Aluminium Box Section

75 50 1
75 50 1.2
75 50 1.5
75 50 6

80x20 Aluminium Box Section

80 20 0.8
80 20 1
80 20 1.1
80 20 1.2
80 20 1.8
80 20 2

80x25 Aluminium Box Section

80 25 0.8
80 25 1
80 25 1.2
80 25 1.4
80 25 1.5
80 25 2
80 25 3

80x30 Aluminium Box Section

80 30 0.8
80 30 1
80 30 1.2
80 30 1.4
80 30 1.5
80 30 1.8
80 30 2
80 30 2.2
80 30 2.7
80 30 2.9
80 30 3

80x40 Aluminium Box Section

80 40 0.7
80 40 0.8
80 40 0.9
80 40 1
80 40 1.2
80 40 1.4
80 40 1.5
80 40 1.8
80 40 2
80 40 2.4
80 40 2.9
80 40 3

80x50 Aluminium Box Section

80 50 0.7
80 50 0.8
80 50 1
80 50 1.2
80 50 1.4
80 50 1.5
80 50 1.8
80 50 2
80 50 2.4
80 50 3

80x60 Aluminium Box Section

80 60 1
80 60 1.2
80 60 1.3
80 60 1.4
80 60 1.8
80 60 2
80 60 2.5
80 60 3
80 60 4.5

90x30 Aluminium Box Section

90 30 0.8 
90 30 0.9 
90 30 1.2 
90 30 1.95 

90x40 Aluminium Box Section

90 40 0.8
90 40 1.2
90 40 1.4
90 40 2.4
90 40 2.5

90x50 Aluminium Box Section

90 50 0.8 
90 50 1 
90 50 1.2 
90 50 1.4 
90 50 1.9 
90 50 3 

90x60 Aluminium Box Section

90 60 2 
90 60 2.8 
90 60 3 

100x20 Aluminium Box Section

100 20 0.8 
100 20 1 
100 20 1.1 
100 20 1.2 
100 20 1.4 
100 20 1.5 
100 20 1.8 
100 20 2 
100 20 2.4 
100 20 3.7 

100x25 Aluminium Box Section

100250.8
100250.9
100251
100251.1
100251.2
100251.4
100251.5
100251.8
100251.9
100252
100252.5
100253

100x40 Aluminium Box Section

100400.8
100400.9
100401
100401.1
100401.2
100401.4
100401.5
100401.8
100402
100402.4
100403

100x50 Aluminium Box Section

100 50 0.8 
100 50 0.85 
100 50 0.9 
100 50 1 
100 50 1.2 
100 50 1.4 
100 50 1.5 
100 50 1.6 
100 50 1.8 
100 50 2 
100 50 2.5 
100 50 2.8 
100 50 2.9 
100 50 3 
100 50 4 
100 50 4.2 
100600.9
100601
100601.1
100601.2
100601.4
100601.5
100601.8
100602
100602.4
100602.5
100603
100605

100x80 Aluminium Box Section

100 80 1.2 
100 80 1.3 
100 80 1.4 
100 80 1.5 
100 80 1.8 
100 80 2 
100 80 2.4 

120x30 Aluminium Box Section

120 30 1 
120 30 1.1 
120 30 1.2 
120 30 1.4 
120 30 1.6 
120 30 1.8 
120 30 1.9 
120 30 2.4 
120 30 2.5 

120x40 Aluminium Box Section

120 40 1
120 40 1.2
120 40 1.4
120 40 1.5
120 40 1.7
120 40 1.8
120 40 2
120 40 2.9
120 40 3

120x60 Aluminium Box Section

120 60 1.2
120 60 1.3
120 60 1.4
120 60 1.5
120 60 1.8
120 60 2
120 60 2.4
120 60 2
120 60 2.5
120 60 3

120x80 Aluminium Box Section

120 80 1.2
120 80 1.25
120 80 1.4
120 80 1.5
120 80 1.8
120 80 2
120 80 2.2
120 80 2.4
120 80 3

150x50 Aluminium Box Section

150 50 1.1
150 50 1.2
150 50 1.3
150 50 1.4
150 50 1.8
150 50 2
150 50 2.4
150 50 2.5
150 50 2.9
150 50 3

150x75 Aluminium Box Section

150 75 1.6
150 75 1.7
150 75 1.8
150 75 1.9
150 75 2
150 75 2.2
150 75 3

150x100 Aluminium Box Section

150 100 1.7
150 100 1.8
150 100 1.9
150 100 2
150 100 2.2
150 100 3
150 100 3.5
150 100 4.5
150 100 8

200x50 Aluminium Box Section

200 50 1.75
200 50 1.8
200 50 2
200 50 2.1
200 50 2.5
200 50 2.6
200 50 2.8
200 50 3

200x100 Aluminium Box Section

200 100 2
200 100 2.2
200 100 2.5
200 100 3
200 100 3.5
200 100 4

200x150 Aluminium Box Section

200 150 2.5 
200 150 2.8 
200 150 3 
200 150 3.2 
200 150 5 

300x100 Aluminium Box Section

300 100 2.7 
300 100 3 
300 100 3.2 
300 100 3.5 
300 100 3.6 
300 100 4 
300 100 5 

300x150 Aluminium Box Section

300 150 3.5
300 150 3.6
300 150 4
300 150 4.1
300 150 4.5

300x200 Aluminium Box Section

300 200 3.8 
300 200 4 

Aluminium Square Box Section Sizes

10mm Aluminium Box Section

10 10 0.7 
10 10 1 

15mm Aluminium Box Section

15 15 0.7 
15 15 1 
15 15 1.2 
15 15 1.5 
15 15 2 

20mm Aluminium Box Section

20 20 0.55
20 20 0.6
20 20 0.8
20 20 1
20 20 1.2
20 20 1.4
20 20 1.5
20 20 1.8
20 20 2
20 20 3

25mm Aluminium Box Section

25 25 0.5
25 25 0.7
25 25 0.8
25 25 0.9
25 25 1
25 25 1.2
25 25 1.4
25 25 1.5
25 25 1.6
25 25 1.7
25 25 1.8
25 25 1.9
25 25 2
25 25 2.5
25 25 3

30mm Aluminium Box Section

30 30 0.6
30 30 0.8
30 30 0.9
30 30 1
30 30 1.1
30 30 1.2
30 30 1.3
30 30 1.4
30 30 1.5
30 30 1.8
30 30 2
30 30 2.2
30 30 2.5
30 30 3
30 30 3.4

35mm Aluminium Box Section

35 35 1 
35 35 1.2 
35 35 1.5 
35 35 1.7 
35 35 2 

40mm Aluminium Box Section

40 40 0.6 
40 40 0.7 
40 40 0.8 
40 40 0.9 
40 40 1 
40 40 1.1 
40 40 1.2 
40 40 1.25 
40 40 1.3 
40 40 1.4 
40 40 1.5 
40 40 1.6 
40 40 1.8 
40 40 2 
40 40 2.5 
40 40 2.8 
40 40 3 
40 40 3.5 
40 40 4.9 

45mm Aluminium Box Section

45451
45451.2
45451.5
45451.6
45451.8
45452
45453

50mm Aluminium Box Section

50500.8
50500.9
50501
50501.1
50501.2
50501.4
50501.5
50501.6
50501.8
50501.9
50502
50502.5
50502.7
50502.8
50502.9
50503
50503.5
50504
50504.5
50505

60mm Aluminium Box Section

60 60 0.8 
60 60 1 
60 60 1.1 
60 60 1.2 
60 60 1.4 
60 60 1.5 
60 60 1.6 
60 60 1.8 
60 60 1.9 
60 60 2 
60 60 2.2 
60 60 2.5 
60 60 2.8 
60 60 2.9 
60 60 3 
60 60 3.5 
60 60 4 

70mm Aluminium Box Section

70 70 1.5 
70 70 2 

75mm Aluminium Box Section

75 75 1.75 
75 75 1.8 

80mm Aluminium Box Section

80801
80801.1
80801.2
80801.4
80801.5
80801.8
80802
80802.4
80803
80805.8
808015

90mm Aluminium Box Section

90901
90901.1
90901.2
90901.6
90902

100mm Aluminium Box Section

1001001
1001001.1
1001001.2
1001001.23
1001001.25
1001001.3
1001001.4
1001001.45
1001001.5
1001001.8
1001001.95
1001002
1001002.45
1001002.5
1001002.6
1001002.7
1001002.9
1001003
1001003.8
1001005

120mm Aluminium Box Section

1201201.5
1201201.9
1201202
1201203
1201204
1201205

150mm Aluminium Box Section

150 150 2 
150 150 2.1 
150 150 2.3 
150 150 2.5 
150 150 3 
150 150 4.2 

200mm Aluminium Box Section

200 200 2.5 
200 200 3 
200 200 3.5 
200 200 4 
200 200 5 
200 200 5.5 
200 200 6 

250mm Aluminium Box Section

250 250 4 

300mm Aluminium Box Section

300 300 4.5 

Wood Grain Aluminum Box Section

Wood Grain Aluminum Box Sections are made using a wood grain transfer printing process, which transfers realistic wood patterns onto aluminum surfaces. This combines the natural look of wood with the durability and corrosion resistance of aluminum.

They are widely used in ceilings, partitions, curtain walls, and other decorative applications, offering a lightweight, low-maintenance alternative to wood.

Wood Grain Aluminum Box Section
wood grain aluminium box section

Powder Coated Aluminium Box Section

Powder Coated Aluminium Box Sections are produced through a meticulous process to enhance both performance and appearance. The process starts with the extrusion of aluminium into box section shapes, followed by thorough surface preparation, including cleaning and pre-treatment, to ensure strong adhesion of the coating. An even layer of powdered paint is then applied using electrostatic spraying. Finally, the profiles are cured in a high-temperature oven, where the powder melts and forms a durable, smooth, and uniform finish.

Powder Coated aluminum Box Section

Custom Large Aluminum Box Section

Our Large Aluminum Box Sections are produced using advanced manufacturing techniques, including the use of a 6000-ton extrusion press, which allows us to create high-strength, large-scale profiles with precision and consistency. These sections are ideal for structural and architectural applications, offering excellent durability, corrosion resistance, and lightweight performance.

Large Aluminum Box Section

Get a Quote Now

Weixin Whatsapp Envelope

Aluminum Profile Processing Capabilities

As a trusted manufacturer in China, we focus on delivering premium-quality aluminum box sections designed to meet the demands of various industries. With advanced capabilities in custom mold design and manufacturing, we produce precise box section profiles that align with our clients’ exact specifications. From extrusion to surface treatments and precision machining, our comprehensive production processes ensure that every aluminum box section meets stringent quality standards and adapts to the unique requirements of each application.

RFQ of Extruded Aluminum Profile

HTS New Materials, based in Jiangxi Province, China, is a leading aluminum extrusion manufacturer with over 40 advanced production lines and powerful equipment, including a 6000-ton extrusion press. We produce a wide range of aluminum profiles for industries such as construction, industrial applications, and high-end doors and windows, including thermal break profiles. Our services extend to comprehensive surface treatments like anodizing, powder coating, fluorocarbon coating, and wood grain transfer, as well as advanced machining and fabrication capabilities such as CNC machining, drilling, and welding. Committed to quality and innovation, we deliver tailored aluminum solutions to meet the diverse needs of clients globally.

ALU profile factory 8

The primary aluminum alloys used for extrusion belong to the 6xxx series, specifically 6061, 6063, 6060，6082 and 6066. These alloys are highly favored due to their excellent extrudability, good mechanical properties, and corrosion resistance.

  • 6061: A versatile alloy with higher strength, suitable for structural and transportation applications.
  • 6063: Known as the “architectural alloy,” it offers excellent surface finish and is widely used for decorative and structural purposes.
  • 6060: Similar to 6063 but with slightly lower strength, ideal for intricate and thin-walled profiles.
  • 6066: A high-strength alloy within the 6xxx series, often used in more demanding structural applications.
  • 6082: A strong alloy with better mechanical properties compared to 6061 and excellent corrosion resistance, commonly used in high-load structural applications and in marine environments.

The 7xxx series alloys, such as 7075, are used in applications requiring extremely high strength and performance, such as aerospace and high-end engineering projects. However, they have lower corrosion resistance when compared to 6xxx alloys and are therefore less commonly used for general extrusion applications.

While 1xxx, 3xxx, and 5xxx series alloys can be extruded, they are generally used infrequently for extrusion due to their lower strength or other limitations compared to 6xxx and 7xxx alloys. These series are mainly used in specialized applications. Additionally, if extrusion products from these series are requested, higher minimum order quantities (MOQ) are typically required for custom production, as their demand is relatively low.

The heat treatment of aluminum extrusions determines their mechanical properties, strength, and suitability for specific applications. Among the various heat treatment methods, T5, T6, and T66 are the most commonly used. Here’s an in-depth look:

Heat Treatment StateCooling MethodStrengthKey Features and BenefitsApplications
T5Air cooling (fan)ModerateAdequate strength, good dimensional stability, used for architectural purposes.Windows, doors, curtain walls, building structures.
T6Water quenching (fast)HighHigher strength and hardness, ideal for industrial and structural uses.Automotive, aerospace, machinery, transport parts.
T66Water quenching (fast)Very highOptimized mechanical properties for higher strength and performance demands.Automotive, rail transportation, high-end machinery.

Other Heat Treatment States 

  • T4: Solution heat-treated and naturally aged. Used in applications requiring intermediate strength and enhanced formability.
  • T7: Overaged for better stress-corrosion resistance, often used for aerospace and marine purposes.
  • O (Annealed): Very soft condition suitable for extensive forming or bending requirements.
  • F (As-Fabricated): No heat treatment applied, used in non-critical applications with low strength requirements.

Aluminum extrusions undergo various surface treatments to enhance aesthetics, corrosion resistance, and functionality. Here are the common surface treatment methods used in the industry:

Main Surface Treatment Methods

  1. Anodizing (Oxidation)

    • Process: A controlled electrochemical process that forms a protective oxide layer on the aluminum surface.
    • Features:
      • Provides a durable, corrosion-resistant, and environmentally friendly finish.
      • Produces a metallic finish with a variety of natural tones (e.g., silver, black, bronze).
      • Improves surface hardness and protects against scratching.
    • Applications: Architectural frames, decorative profiles, heat sinks.

  2. Electrophoresis Coating (E-Coating)

    • Process: After anodizing, the aluminum is coated with paint using an electrochemical process.
    • Features:
      • Enhances corrosion resistance and offers a smooth, glossy finish.
      • Provides more color and texture variation compared to anodizing alone.
    • Applications: Furniture profiles, indoor architectural components.

  3. Powder Coating

    • Process: Electrostatic application of powder paint, followed by curing under high temperature to form a solid coating.
    • Features:
      • Wide variety of colors and textures.
      • Excellent weather resistance and corrosion protection.
      • Cost-effective and highly versatile.
    • Applications: Outdoor frames, fences, railings, general industrial use.

  4. PVDF Coating (Polyvinylidene Fluoride)

    • Process: A specialized fluoropolymer coating is applied in multiple layers, commonly over a pretreated surface.
    • Features:
      • Exceptional weather resistance and UV stability.
      • Highly durable, resistant to fading, chalking, and chemical damage.
      • Ideal for long-term outdoor use.
    • Applications: Curtain walls, high-performance architectural facades.

  5. Wood Grain Transfer Printing

    • Process: A heat-transfer printing process that applies a wood grain effect onto a pre-coated aluminum surface.
    • Features:
      • Mimics the appearance of wood while retaining aluminum’s durability.
      • Lightweight and weather-resistant alternative to natural wood.
    • Applications: Furniture, decorative coverings, outdoor panels.

  6. Film Lamination

    • Process: Adhesive application of a protective or decorative film onto the aluminum surface.
    • Features:
      • Provides a glossy, textured, or patterned finish.
      • Often used for applications requiring specific textures like marble or leather effects.
    • Applications: Interior decor, windows.

Pre-Treatment Processes

Prior to surface treatment, the aluminum surface can be pre-processed for specific textures or finishes:

  1. Brushing/Polishing

    • Removes surface imperfections and creates a smooth, reflective finish.
    • Often used for decorative purposes.

  2. Sanding/Grinding

    • Produces a matte or satin finish by applying abrasives.

  3. Shot Blasting/Sandblasting

    • Sprays abrasives at high velocity to create a textured surface, often used before anodizing for a uniform appearance.

  4. Stretching and Tension Leveling

    • Straightens the aluminum profile and improves shape accuracy after extrusion.

Cost and Durability Comparison Table

Treatment MethodProcess CostSurface DurabilityWeather ResistanceApplications
Anodizing (Oxidation)MediumVery DurableHighArchitectural frames, industrial parts.
Electrophoresis (E-Coating)Medium-HighDurableMediumFurniture, indoor parts, decorative uses.
Powder CoatingMediumHighly DurableHighOutdoor frames, industrial fixtures.
PVDF CoatingHighExtremely DurableExcellentCurtain walls, high-end exteriors.
Wood Grain PrintingMediumModerate (topcoat dependent)MediumDecorative panels, furniture.
Film LaminationLow-MediumModerateLowIndoor decorations, windows.
Brushing/Sandblasting (Pre-Treatment)LowNot Applicable (Preparation only)N/APreparation for further treatment.

. Anodizing (Oxidation)

  • Common Colors:
    Natural silver
    Black
    Champagne
    Light bronze
    Dark bronze
    Gold

2. Electrophoresis Coating (E-Coating)

  • Common Colors:
    Black
    Champagne
    Light bronze
    Dark bronze
    Custom metallic colors

3. Powder Coating

  • Colors:
    Can match any color based on the RAL color chart.
    Offers textures like matte, gloss, satin, and custom finishes.

4. PVDF Coating (Polyvinylidene Fluoride)

  • Colors:
    Also customizable using the RAL color chart.
    High-end finishes with matte or glossy effects.

5. Wood Grain Transfer Printing

  • Colors and Patterns:
    Mimics various wood types (e.g., oak, walnut, teak, mahogany).
    Custom patterns available based on provided samples.

6. Film Lamination

  • Colors and Patterns:
    Includes textures like marble, leather, and solid colors.
    Custom finishes and patterns based on provided samples.

Pre-Treatment Options (Impact on Final Color)

  • Brushing/Polishing: Produces smooth or reflective metallic surfaces.
  • Sandblasting: Adds a rough, matte texture before the final surface treatment.

We provide a wide range of machining services for aluminum extrusions to meet specific requirements. These include cutting off/section removal, slotting, drilling holes, tapping threads, bending, and localized stamping to create deformations. For example, we can trim extruded profiles to custom lengths, mill precise grooves, create threaded holes for fasteners, bend profiles into specific shapes, or apply localized stamping to achieve custom forms or deformation.

In addition to these processes, we also offer TIG/MIG welding to join aluminum components for a solid structure. Furthermore, our services include assembly of common accessories, such as brackets, corner connectors, screws, hinges, end caps, and rubber seals, providing complete and ready-to-install profile solutions tailored to your project needs. This ensures that we can handle everything from simple cuts to highly customized fabrication and assembly, all with precision and efficiency.

For custom aluminum extrusion projects, we accept a variety of drawing formats, including CAD files, STEP files, and PDF files. However, for extrusions that require additional machining processes, it’s recommended to provide STEP files, as they ensure precise 3D modeling for machining accuracy.

While PDF files are acceptable, converting them into CAD drawings may result in the loss of certain details, requiring us to manually redraw the design, which could increase lead time. For the fastest and most accurate quotation, we recommend providing CAD files (e.g., DWG/DXF) and STEP files to ensure efficient design evaluation and pricing.

Mold fees are an essential part of the custom aluminum extrusion process. Since every order requires a uniquely designed mold tailored to specific requirements, these molds cannot be used for other products. Therefore, the mold fee is necessary and non-negotiable.

We require 100% upfront payment of the mold fee before mold development begins to ensure timely production. However, as a token of appreciation for your support, we offer a refund of the mold fee or equivalent discounts once the order reaches a certain production volume. Specific policies can be discussed based on your order volume and collaboration details.

Our minimum order quantity (MOQ) varies depending on the size of the product. For smaller-sized products, the MOQ is typically 500kg, while for larger-sized products, it is 2 tons.

We will specify the exact MOQ requirements during the quotation process. If your order quantity does not meet the MOQ, we can still arrange production, but an additional fee will be applied to cover mold preheating and production setup time. Rest assured, this extra fee will be reasonable, and we aim to keep it as minimal as possible to ensure smooth cooperation.

Packaging can be customized according to your needs. Options include using protective film or paper to separate and protect the surface, or foam film for additional surface protection. Products can be palletized or packed into cartons, and the quantity per pallet or carton can be specified by the customer.

The standard packaging involves bundling several pieces together with plastic wrap and then securing them onto pallets. Any packaging requirements beyond the standard will be accommodated, and the associated costs will be clearly provided to the customer.

Mold production typically takes 7 days. After the sample is confirmed, producing a full container load of 26 tons generally requires 14 days for extrusion alone. If surface treatment is required, an additional 3 days will be needed. For machining, extra time will be required depending on the complexity and volume of the machining work. The exact additional time for machining will be determined based on the specific processing requirements.

Aluminum profiles are naturally corrosion-resistant due to the formation of a thin, protective oxide layer when exposed to air or water. This oxide layer is stable and self-repairing, meaning that even if the surface is scratched or cut (such as at exposed ends or during processing), the aluminum will not rust or corrode like iron or steel. Instead, the exposed areas will quickly form a new oxide layer, providing continuous protection against further oxidation.

With proper design, installation, and maintenance, aluminum profiles can last for decades, even in challenging environments. For example, untreated aluminum can easily withstand 20-30 years in outdoor applications, while profiles with surface treatments like anodizing or powder coating can last even longer, often exceeding 50 years. This makes aluminum an excellent choice for applications where durability and long-term performance are essential.

The price of aluminum profiles consists of several components: raw material costs, extrusion processing fees, surface treatment fees, machining costs, and additional packaging fees. Among these, the cost of aluminum as a raw material tends to fluctuate frequently, while other fees remain relatively stable. Due to these fluctuations, our quotations are typically valid for 7 days.

Pricing can be structured in different ways depending on the product and requirements. It can be calculated by weight (e.g., cost per ton), by length (e.g., cost per meter), or by piece (e.g., cost per unit). For products involving extensive machining, such as heat sinks, pricing is generally calculated on a per-piece basis to accurately reflect the additional processing costs. This flexible pricing approach ensures the quote is tailored to the specific needs of the customer.

We can manufacture aluminum profiles in compliance with technical requirements that meet European standards (EN), American standards (ASTM/AA), or other standards as specified by the customer. Custom production is tailored to ensure that the profiles meet the specific standard requirements requested.

Our production equipment is designed for the metric system. If the drawings provided are in the imperial system, we will convert them into metric units for production to ensure accuracy.

It is important to note that while we can machine imperial-threaded holes for fasteners, if you require us to supply matching imperial fasteners, they may not always be available in stock. Custom orders for imperial fasteners typically require a large volume for production. Please consider this when planning your project.

All the items listed on this page have existing molds available. For stock availability, please contact our sales team for further details.

 
 
 
EN
ES FR AR TR RU EN
Scroll to Top
+86 182 9640 4265