Custom Extruded Aluminum Housing
Extruded aluminum housings are durable, lightweight, and versatile structures designed to protect electronic components, sensors, power modules, and other devices. Manufactured using precision extrusion processes, these housings combine strength, corrosion resistance, and excellent ısı dağılımı, making them ideal for industries like electronics, telecommunications, automotive, and industrial automation.
As highly customizable muhafazalar, extruded aluminum housings provide superior protection against mechanical damage, environmental factors, and electromagnetic interference (EMI) compared to plastic or sheet metal alternatives. Their professional appearance and adaptability make them suitable for both consumer and industrial applications.
Round Housings
Round extruded aluminum housings are widely used in electromechanical products due to their sleek, compact design and excellent structural integrity. These housings provide seamless protection for motors, sensors, and other cylindrical components, offering superior durability and light weight. Their round shape also ensures efficient assembly and facilitates easier integration into rotational or mechanical systems.
Rectangular or box-shaped extruded aluminum housings are ideal for electronic products such as communicators, modules, and control systems. With precise dimensions and customizable compartments, these housings provide excellent protection against environmental factors and electromagnetic interference (EMI). Their versatile design allows for easy mounting of circuit boards and components, making them a popular choice in consumer electronics and industrial control devices.
Extruded aluminum housings with integrated cooling fins are engineered for applications requiring excellent heat dissipation. These housings are perfect for power modules, LED drivers, and high-heat electronics where thermal management is critical. The extended fins significantly increase the surface area for efficient heat transfer, ensuring reliable performance even in high-temperature environments.
Extruded Aluminum Housing Processing Capabilities
As a leading aluminum extrusion manufacturer based in China, we specialize in producing high-quality extruded aluminum housings for a wide range of applications. Our capabilities begin with custom mold design and development, ensuring precise shapes that meet the unique requirements of each project. From raw extrusion to surface finishing and advanced machining, our fully integrated manufacturing processes allow us to deliver aluminum housings with exceptional performance and durability.
Our production facilities are equipped with over 40 advanced extrusion lines, including powerful 6000-ton extrusion presses. This ensures we can create extruded aluminum housings in various shapes and sizes, such as cylindrical bodies, rectangular enclosures, and heat-dissipation designs with fins. Whether you need housings for electronics, power modules, or industrial systems, we provide tailored solutions to match your exact specifications.
Alüminyum profil üretiminde hassasiyet ve verimlilik sağlamak için ekstrüzyon kalıplarını şirket içinde tasarlama ve üretme uzmanlığına sahibiz. Deneyimli ekibimiz, çizimlere veya numunelere dayalı özel kalıplar geliştirmek için müşterilerle yakın bir şekilde çalışarak özel gereksinimleri için optimum performans sağlar. Tipik olarak, kalıp üretim süreci yaklaşık 7 gün sürer ve ardından tam ölçekli üretime başlamadan önce müşteri onayı için numuneler sağlarız.
We offer a range of surface treatment options, including anodizing, powder coating, and sandblasting, to enhance the appearance, durability, and corrosion resistance of our extruded aluminum housings. These treatments ensure excellent performance in challenging environments while providing a sleek, professional finish. Additionally, we can apply custom colors and textures to match specific design requirements, ensuring the housings meet both functional and aesthetic needs. Our surface treatments are rigorously tested to ensure long-lasting protection and quality in a variety of applications.
To meet exacting standards, our advanced machining and fabrication processes ensure accuracy in every detail, from threading and drilling to CNC machining. We also offer assembly-ready solutions, delivering housings that are prepared for seamless integration into your devices and systems. With enhanced precision capabilities, we accommodate complex designs and tight tolerances, ensuring reliable performance for sensitive electronic and industrial components. Additionally, our in-house inspection processes guarantee that every housing meets strict quality standards before delivery.
Özelleştirme Seçenekleri
We provide a comprehensive range of customization options for extruded aluminum housings to meet your unique requirements. From materials to finishing touches, every detail can be tailored to deliver the perfect solution for your project.
Malzeme Seçenekleri
Choose from high-quality aluminum alloys such as 6063, 6061, or 6005 to meet the specific performance demands of your application. Each alloy offers excellent strength, corrosion resistance, and thermal conductivity, making them ideal for electronics, industrial, or automotive applications. Additionally, we offer heat treatment options, such as T5 and T6 tempering, to further enhance the mechanical properties, hardness, and durability of the material, ensuring it meets the rigorous requirements of your project.
Custom Mold Development
We provide custom mold design and development services to create extruded aluminum housing profiles in any shape or configuration. Whether you need cylindrical, rectangular, or complex custom designs, we can develop molds based on your provided drawings or physical samples. With a streamlined process and advanced equipment, we typically complete mold production within approximately 7 days, ensuring fast and precise manufacturing to meet your project timeline.
Yüzey İşlem Seçenekleri
Enhance the durability, appearance, and corrosion resistance of your extruded aluminum housings with a wide range of surface treatments. These treatments not only improve performance in challenging environments but also allow for customization to suit aesthetic or functional needs. Our options include:
Anodizing (clear, black, colored, etc.)
Provides superior corrosion resistance while creating a decorative and protective oxide layer. Anodizing can also be customized in various colors to match your brand or design requirements, with a long-lasting finish that resists scratches and wear.
Toz Boya
Offers a durable and decorative finish that is both eco-friendly and resistant to chipping, fading, and abrasion. Available in a variety of colors and textures, powder coating improves visual appeal while ensuring the housing can withstand harsh environmental conditions.
Kumlama
Creates a uniform, matte texture on the surface, enhancing the aesthetic appeal and preparing the housing for further treatments like anodizing or painting. The process removes surface imperfections, resulting in a clean and smooth finish that adds to the design’s sophistication.
Fırçalama ve Parlatma
Produces a sleek, professional look by creating a fine texture or mirror-like finish on the surface. Brushing emphasizes a modern, industrial look, while polishing results in a highly reflective, premium appearance suited for high-end applications.
Chemical Etching
Allows for deeper surface patterns, unique textures, or intricate designs, perfect for branding or customized finishes. This method enhances the housing’s aesthetic appeal while maintaining excellent functionality and durability.
Surface Machining Services Options
We offer precision machining to create housing designs with complex geometries and tight tolerances. This includes services such as:
Threading and drilling
CNC machining
Slotting, tapping, and engraving
These processes ensure housings are assembly-ready and meet specific component requirements.
Logo Customization
Personalize your extruded aluminum housings with custom logos or branding. Options include laser engraving, screen printing, or embossed/engraved profiles, allowing you to enhance your product’s identity.
Packaging Options
Tailor your packaging to match your needs with options like customized boxes, foam inserts, shrink wrapping, or protective films. We also provide eco-friendly packaging solutions to support sustainable initiatives while ensuring safe transportation.
Fabrikamız
Bizden Özel Ekstrüzyon
At HTS YENİ MALZEMELERbenzersiz gereksinimlerinizi karşılamak için tasarlanmış özel alüminyum ekstrüzyonlar sağlama konusunda uzmanız. Gelişmiş üretim tesisleri ve 40'tan fazla ekstrüzyon hattıyla, havacılık, otomotiv, inşaat ve daha fazlası dahil olmak üzere çok çeşitli endüstriler için birinci sınıf, hassas mühendislik profilleri sunuyoruz.
Özel ekstrüzyon hizmetlerimiz şunları içerir:
- Özel Kesitler: Özel proje ihtiyaçlarınıza uyacak şekilde özelleştirilmiş uzman kalıp yapım yeteneklerimizle benzersiz alüminyum profiller oluşturun.
- Çeşitli Yüzey İşlemleri: Eloksal, toz boya, cilalama ve daha fazlası gibi seçeneklerle profillerinizin hem görünümünü hem de dayanıklılığını geliştirin.
- Hassas İşleme: Kesme, delme, frezeleme ve gelişmiş işleme hizmetleri ile tam boyutsal doğruluk sağlayın.
- Esnek Sıcaklıklar: Uygulamanız için ideal mekanik özellikleri elde etmek üzere T5, T6 ve diğerleri dahil olmak üzere çeşitli ısıl işlemler arasından seçim yapın.
İle ortak olun HTS YENİ MALZEMELER Projenizin başarısını artıran yenilikçi, uygun maliyetli ve güvenilir özel alüminyum ekstrüzyon çözümleri için.
Ekstrüde Alüminyum Profil RFQ
When choosing between extruded and die-cast aluminum housings, it’s important to understand how they differ in terms of material properties, manufacturing methods, design flexibility, and applications. Below is a breakdown of the key differences:
1. Manufacturing Process
- Extruded Aluminum Housing:
The extrusion process involves forcing heated aluminum billets through a custom die to create long profiles with a consistent cross-section. These profiles are then cut, machined, or shaped into a variety of housing designs. - Die Cast Aluminum Housing:
Die casting involves injecting molten aluminum under high pressure into a steel mold (die) to form a specific shape. The process produces fully formed parts in a single step, often requiring less secondary machining.
2. Material Usage and Properties
- Extruded Aluminum:
Uses aluminum alloys such as 6063, 6061, and 6005, which are known for their excellent corrosion resistance, high strength-to-weight ratio, and superior thermal conductivity. Ideal for housings requiring lightweight and high thermal performance, such as LED housings and electronic enclosures. - Die Cast Aluminum:
Uses alloys like ADC12 and A380, which tend to have higher density and slightly reduced corrosion resistance but provide excellent casting properties. These are ideal for creating complex, integrated shapes with good dimensional stability.
3. Design Complexity
- Extruded Aluminum:
Best suited for simple, linear designs with a consistent cross-section, such as cylindrical or rectangular housings. While additional machining can add complexity, designs are mostly limited to the extrusion profile. - Die Cast Aluminum:
Offers significantly more design freedom, allowing highly detailed and complex geometries, such as curves, thin walls, and intricate patterns. Perfect for parts requiring integrated features like mounting holes or thin walls.
4. Dimensional Accuracy and Surface Finish
- Extruded Aluminum:
Requires post-processing, like CNC machining, to achieve tight dimensional tolerances and specific designs. Usually, the surface finish is uniform, but additional finishing (like anodizing or powder coating) enhances its final appearance. - Die Cast Aluminum:
Achieves tight tolerances and detailed shapes directly from the mold. Features a smoother surface out of the die, but finishing options like coating or polishing may still be added for aesthetics.
5. Cost and Production Volume
- Extruded Aluminum:
Suitable for medium to high production volumes where long and consistent profiles are needed. The upfront cost for dies is lower than die casting, making it more economical for certain designs. - Die Cast Aluminum:
Involves higher mold costs and is best suited for high-volume production. The cost per part decreases significantly with larger batch sizes due to the efficiency of the single-step process.
6. Applications
- Extruded Aluminum:
Commonly used for housings requiring excellent heat dissipation, such as LED heat sinks, electronics enclosures, and industrial casings. - Die Cast Aluminum:
Used in housings with complex shapes or highly integrated designs, such as automotive parts, engine housings, and intricate enclosures for machinery or appliances.
Conclusion
- Extruded Aluminum Housing is ideal for applications where simplicity, lightweight features, and excellent thermal conductivity are essential.
- Die Cast Aluminum Housing is better suited for complex and detailed designs requiring high-dimensional accuracy and integrated features.
The choice between the two depends on your specific requirements, including design, performance, production volume, and budget.
When selecting a material for housing applications, it is crucial to consider factors such as weight, strength, heat dissipation, appearance, and processing flexibility. Below is a detailed comparison of extruded aluminum housings, plastic housingsve steel housings.
| Karakteristik | Extruded Aluminum Housing | Plastic Housing | Steel Housing |
|---|---|---|---|
| Ağırlık | Lightweight, easy to handle and install. | Lightest, but lower strength. | Heavy, leading to more difficult transport and installation. |
| Strength and Durability | High strength and excellent resistance to deformation, offering long-term durability. | Low strength, prone to cracking or breaking under stress. | Excellent strength, highly resistant to external forces. |
| Heat Dissipation | Superior thermal conductivity, ideal for applications requiring efficient heat dissipation. | Poor heat dissipation, especially in enclosed environments. | Moderate heat dissipation, slower thermal conductivity. |
| Korozyon Direnci | Outstanding corrosion resistance, further enhanced with anodizing treatments. | Poor corrosion resistance, prone to degradation over time. | Requires coating or galvanizing to resist corrosion. |
| Premium Appearance | Modern and customizable design with a sleek, high-end look. | Simple with a plain visual appearance, less premium. | Suitable for industrial-style designs, but lacks modern aesthetics. |
| Processing Flexibility | Highly customizable, allowing for complex shapes and precise designs through advanced machining and extrusion techniques. | Moderate customizability, with some limitations in processing certain features or geometries. | Low flexibility, with higher processing costs for custom designs. |
| Electromagnetic Shielding | Excellent shielding against interference, suitable for electronic components. | Lacks electromagnetic shielding capabilities. | Superior shielding performance, even exceeding aluminum housings in some applications. |
| Uygulamalar | Versatile for indoor and outdoor use, applicable in electronics, industrial environments, and more. | Commonly used in indoor applications due to limited durability and strength. | Best for heavy-duty industrial equipment housings and environments requiring high mechanical strength. |
1. Industrial Products
- Industrial Control Boxes: Used for PLC controllers, relays, or industrial sensors, offering robust protection in demanding environments.
- Electrical Equipment Casings: Provide reliable protection for panels, displays, and input terminals.
- Industrial Automation Products: Serve as protective enclosures for automation control devices and modular systems, ensuring operational safety and durability.
2. Communication Equipment
- Wireless and Wired Network Devices: Casings for signal amplifiers, routers, and other networking equipment.
- Telecom Base Station Modules: Designed to withstand harsh outdoor conditions while protecting internal communication modules.
- Fiber Transceivers and Radio Devices: Durable housings for equipment like optical modules and small wireless communication devices.
3. Consumer Electronics
- Audio Amplifiers: Sealed housings that enhance both heat dissipation and protective performance.
- Portable Power Devices: Protective casings for power banks, handheld devices, and adapters.
- Smart Home Devices: Enclosures for systems such as smart hubs, wireless products, and control modules.
4. Automotive and Transportation
- Automotive Electronics: Housings for electronic modules like Battery Management Systems (BMS) or electric motor controllers.
- Motor Controller and Display Protection Casings: Provides robust shielding for on-board systems.
- Rail Transit Equipment: Enclosures for communication devices, signal amplifiers, or other critical railway components.
5. Medical Devices
- Diagnostic and Testing Equipment: Compact housings for medical devices such as portable diagnostic tools.
- Infusion Pumps and Monitoring Devices: Protective casings for medical monitoring equipment, including ECG machines.
- Medical Instrument Modules: Modular aluminum brackets for sensitive medical instruments.
6. Power and Renewable Energy
- Energy Storage System Casings: Protective enclosures for battery packs and inverter systems.
- LED Driver Enclosures: Reliable housings for LED drivers ensuring thermal regulation and durability.
- Solar Power Control Equipment: Casings for solar inverters, battery management systems, and charging piles.
7. Outdoor Devices and Instruments
- Surveillance and Security Cameras: Rugged, weather-resistant housings for outdoor monitoring equipment.
- Rainproof and Dustproof Sensor Casings: Protection for outdoor sensors used in harsh weather or industrial sites.
- Meteorological and Environmental Monitoring Instruments: Enclosures for devices used to monitor climate or pollution.
Özel alüminyum ekstrüzyon projeleri için, aşağıdakiler de dahil olmak üzere çeşitli çizim formatlarını kabul ediyoruz CAD dosyaları, STEP dosyalarıve PDF dosyaları. Bununla birlikte, ek işleme süreçleri gerektiren ekstrüzyonlar için aşağıdakilerin sağlanması önerilir STEP dosyalarıİşleme hassasiyeti için hassas 3D modelleme sağladıkları için.
Bir yandan PDF dosyaları kabul edilebilir olsa da, bunları CAD çizimlerine dönüştürmek belirli ayrıntıların kaybolmasına neden olabilir, tasarımı manuel olarak yeniden çizmemizi gerektirebilir ve bu da teslim süresini uzatabilir. En hızlı ve en doğru fiyat teklifi için şunları sağlamanızı öneririz CAD dosyaları (örn. DWG/DXF) ve STEP dosyaları verimli tasarım değerlendirmesi ve fiyatlandırma sağlamak için.
Kalıp ücretleri, özel alüminyum ekstrüzyon sürecinin önemli bir parçasıdır. Her sipariş özel gereksinimlere göre tasarlanmış benzersiz bir kalıp gerektirdiğinden, bu kalıplar başka ürünler için kullanılamaz. Bu nedenle, kalıp ücreti gereklidir ve pazarlığa tabi değildir.
İhtiyacımız olan 100% kalıp ücretinin peşin ödenmesi zamanında üretim sağlamak için kalıp geliştirme başlamadan önce. Bununla birlikte, desteğiniz için bir takdir göstergesi olarak, sipariş belirli bir üretim hacmine ulaştığında kalıp ücretinin iadesini veya eşdeğer indirimleri sunuyoruz. Belirli politikalar, sipariş hacminize ve işbirliği ayrıntılarınıza göre tartışılabilir.
Minimum sipariş miktarımız (MOQ) ürünün boyutuna bağlı olarak değişir. Daha küçük boyutlu ürünler için MOQ tipik olarak 500kgdaha büyük boyutlu ürünler için ise 2 ton.
Teklif süreci sırasında tam MOQ gereksinimlerini belirteceğiz. Sipariş miktarınız MOQ'u karşılamıyorsa, yine de üretim ayarlayabiliriz, ancak kalıp ön ısıtma ve üretim kurulum süresini karşılamak için ek bir ücret uygulanacaktır. İçiniz rahat olsun, bu ekstra ücret makul olacaktır ve sorunsuz bir işbirliği sağlamak için mümkün olduğunca minimum düzeyde tutmayı hedefliyoruz.
Kalıp üretimi tipik olarak 7 gün. Numune onaylandıktan sonra, tam bir konteyner yükü 26 ton genellikle şunları gerektirir 14 gün tek başına ekstrüzyon için. Yüzey işlemi gerekiyorsa, ek bir 3 gün gerekli olacaktır. İşleme için, işleme işinin karmaşıklığına ve hacmine bağlı olarak ekstra zaman gerekecektir. İşleme için tam ek süre, özel işleme gereksinimlerine göre belirlenecektir.
Alüminyum profiller, havaya veya suya maruz kaldıklarında ince, koruyucu bir oksit tabakası oluşması nedeniyle doğal olarak korozyona dayanıklıdır. Bu oksit tabakası sabittir ve kendi kendini onarır, yani yüzey çizilse veya kesilse bile (açıkta kalan uçlarda veya işleme sırasında olduğu gibi) alüminyum demir veya çelik gibi paslanmayacak veya korozyona uğramayacaktır. Bunun yerine, maruz kalan alanlar hızla yeni bir oksit tabakası oluşturacak ve daha fazla oksidasyona karşı sürekli koruma sağlayacaktır.
Doğru tasarım, kurulum ve bakım ile alüminyum profiller uzun süre dayanabilir onlarca yılzorlu ortamlarda bile. Örneğin, işlenmemiş alüminyum dış mekan uygulamalarında kolayca 20-30 yıl dayanabilirken, eloksal veya toz kaplama gibi yüzey işlemlerine sahip profiller daha da uzun süre dayanabilir, genellikle bu süreyi aşar 50 yıl. Bu, alüminyumu dayanıklılık ve uzun vadeli performansın gerekli olduğu uygulamalar için mükemmel bir seçim haline getirir.
Alüminyum profillerin fiyatı çeşitli bileşenlerden oluşur: hammadde maliyetleri, ekstrüzyon işleme ücretleri, yüzey işleme ücretleri, işleme maliyetleri ve ek paketleme ücretleri. Bunlar arasında, hammadde olarak alüminyumun maliyeti sık sık dalgalanma eğilimi gösterirken, diğer ücretler nispeten sabit kalmaktadır. Bu dalgalanmalar nedeniyle, fiyat tekliflerimiz genellikle aşağıdakiler için geçerlidir 7 gün.
Fiyatlandırma, ürüne ve gereksinimlere bağlı olarak farklı şekillerde yapılandırılabilir. Hesaplanabilir ağırlığa göre (örneğin, ton başına maliyet), uzunluğa göre (örneğin, metre başına maliyet) veya parça tarafından (örneğin, birim başına maliyet). Aşağıdakiler gibi kapsamlı işleme içeren ürünler için ısı alıcılarıfiyatlandırma, ek işleme maliyetlerini doğru bir şekilde yansıtmak için genellikle parça başına hesaplanır. Bu esnek fiyatlandırma yaklaşımı, fiyat teklifinin müşterinin özel ihtiyaçlarına göre uyarlanmasını sağlar.
Alüminyum profilleri teknik gereksinimlere uygun olarak üretebiliyoruz. Avrupa standartları (EN), Amerikan standartları (ASTM/AA)veya müşteri tarafından belirtilen diğer standartlar. Özel üretim, profillerin talep edilen belirli standart gereksinimleri karşılamasını sağlamak için uyarlanmıştır.
Üretim ekipmanlarımız aşağıdakiler için tasarlanmıştır metrik sistem. Eğer sağlanan çizimler emperyal sistemDoğruluğu sağlamak için bunları üretim için metrik birimlere dönüştüreceğiz.
Bağlantı elemanları için emperyal dişli delikleri işleyebilmemize rağmen, eşleşen delikleri tedarik etmemizi istiyorsanız emperyal bağlantı elemanlarıher zaman stokta bulunmayabilir. Emperyal bağlantı elemanları için özel siparişler genellikle bir büyük hacimli üretim için. Lütfen projenizi planlarken bunu göz önünde bulundurun.
Diğer İlgili Ürünler
