Custom Airfoil Aluminum Extrusion Profiles
Extruded aluminum airfoil profiles for louvers, ventilation systems, sunshade blades, and architectural applications. Custom extrusion, CNC machining, and surface finishing services available for OEM industrial and architectural projects.
- Custom Airfoil Extrusion Development
- 40 Aluminum Extrusion Production Lines
- Anodizing, Powder Coating & PVDF Finishing
- CNC Cutting, Drilling & Fabrication Support
Custom Extruded Aluminum Airfoil Manufacturer
We manufacture custom airfoil aluminum extrusion profiles for aerodynamic, architectural, and industrial applications. Profiles can be developed according to blade shape, structural requirements, airflow design, span requirements, and installation systems. Our extrusion solutions support custom dimensions, lightweight structural designs, and OEM fabrication requirements for a wide range of aluminum airfoil applications.
Extruded aluminum airfoil profiles are widely used in architectural louvers, ventilation systems, exterior sunshade blades, decorative façade structures, and industrial airflow applications. Different blade geometries, surface finishes, and fabrication options can be customized according to project requirements. As an aluminum extrusion manufacturer, we provide extrusion production, die development, CNC machining, anodizing, powder coating, PVDF finishing, and other secondary processing services for OEM architectural and industrial projects.
Types of Airfoil Aluminum Extrusions
Different airfoil aluminum extrusion profiles are designed according to airflow performance, structural requirements, installation methods, and architectural appearance. From ventilation louvers and sunshade blades to decorative façade structures and industrial airflow systems, various airfoil extrusion configurations can be customized for different applications and project requirements.
Architectural Airfoil Profiles
Extruded aluminum airfoil profiles widely used in architectural façades, exterior shading systems, and modern building envelope designs. Custom blade dimensions, installation structures, and surface finishes are available for commercial and residential projects.
Louver Blade Extrusions
Airfoil-shaped aluminum extrusion profiles commonly used for ventilation louvers, sunshade blades, and airflow control systems. Different blade angles, thicknesses, and reinforcement structures can be customized according to project requirements.
Ventilation Airfoil Profiles
Designed for HVAC ventilation systems, parking garage airflow systems, and industrial air circulation applications. Lightweight aluminum airfoil profiles provide efficient airflow performance and corrosion resistance for long-term outdoor use.
Decorative Airfoil Extrusions
Custom decorative aluminum airfoil extrusions suitable for architectural screening, façade decoration, and modern exterior design applications. Various profile geometries and surface treatments can be developed for aesthetic and functional requirements.
Curved Aluminum Airfoil Profiles
Curved and custom-shaped airfoil aluminum extrusions developed for specialized façade structures, aerodynamic designs, and decorative architectural projects. Custom tooling and bending fabrication services are available.
Powder Coated Airfoil Extrusions
Powder coated aluminum airfoil profiles available in a wide range of colors, textures, and weather-resistant finishes. Suitable for exterior louvers, façade systems, and architectural projects requiring long-term durability and visual consistency.
Airfoil Profile Design & Structure
Airfoil aluminum extrusion profiles are designed to combine aerodynamic geometry, lightweight structural performance, and architectural appearance. Different blade shapes, wall thicknesses, and internal reinforcement structures can be customized according to airflow requirements, installation methods, span capability, and project specifications.
Aerodynamic Blade Geometry
Extruded aluminum airfoil profiles are commonly developed with streamlined blade shapes to improve airflow performance, reduce wind resistance, and enhance the overall visual appearance of louver and façade systems. Different airfoil angles and blade dimensions can be customized for ventilation, sunshade, or decorative applications.
Reinforcement Chambers & Structural Strength
Internal reinforcement chambers can be integrated into the extrusion profile design to improve structural rigidity and span capability while maintaining lightweight aluminum construction. This design is widely used for large architectural louvers and exterior airfoil blade systems.
Wall Thickness & Profile Configuration
Different wall thicknesses and profile structures are available according to project load requirements, installation conditions, and fabrication methods. Hollow, semi-hollow, and solid airfoil extrusion designs can be developed for both architectural and industrial applications.
Mounting Grooves & Installation Systems
Custom mounting grooves, fixing slots, and connection structures can be incorporated into the airfoil extrusion profile for easier installation and assembly. Profiles can be designed to match louver frames, façade support systems, brackets, and concealed fixing structures.
Surface Integration & Fabrication
Airfoil aluminum extrusions can be combined with CNC cutting, drilling, slotting, bending, and welding fabrication processes according to project requirements. Various surface finishes including anodizing, powder coating, PVDF, and wood grain transfer are available for architectural and outdoor applications.
Surface Finishing Options
Airfoil aluminum extrusion profiles can be supplied with different architectural surface finishes according to outdoor durability requirements, corrosion resistance performance, and project appearance specifications.
Anodizing & Electrophoresis
Anodized and electrophoresis finishes provide enhanced corrosion resistance, stable surface quality, and long-term durability for architectural louvers, ventilation systems, and exterior airfoil applications.
Powder Coating
Powder coated airfoil aluminum extrusions are available in various RAL colors, matte finishes, textured coatings, and architectural-grade outdoor finishes suitable for façade and sunshade systems.
Wood Grain Finish
Wood grain transfer finishing combines the durability of aluminum with natural wood appearance, making it suitable for decorative louvers, architectural screening systems, and modern exterior façade applications.
Technical Specifications
Our airfoil aluminum extrusions are custom manufactured according to project drawings, blade dimensions, structural requirements, airflow performance, and installation systems. Profile geometry, wall thickness, alloy selection, surface finishing, machining, and fabrication options can all be customized for architectural, ventilation, and industrial applications.
| Item | Details |
|---|---|
| Material Alloy | 6063 / 6061 / 6005 Aluminum Alloy |
| Temper | T5 / T6 |
| Profile Type | Hollow / Semi-Hollow / Solid Airfoil Profiles |
| Max Extrusion Length | Custom Length Available |
| Wall Thickness | Custom According to Drawing Requirements |
| Surface Finish | Anodized / Powder Coated / PVDF / Electrophoresis / Wood Grain |
| Color Options | RAL Colors / Custom Finishes |
| Machining Service | CNC Machining / Cutting / Drilling / Slotting |
| Fabrication Options | Bending / Assembly / Welding |
| Application | Louvers / Sunshade Systems / Ventilation / Decorative Facades |
| Tooling Lead Time | Typically 7–10 Days |
| Production Lead Time | Depending on Order Quantity & Finishing Requirements |
| OEM & ODM Service | Available |
Manufacturing Capability for Airfoil Profile
We provide complete manufacturing solutions for custom airfoil aluminum extrusions used in architectural louvers, ventilation systems, sunshade structures, and industrial airflow applications. Our production capabilities cover extrusion, tooling development, surface finishing, CNC fabrication, and OEM project support.
In-House Die Workshop
An in-house tooling workshop supports custom airfoil extrusion die development according to customer drawings and profile requirements. New extrusion tooling can typically be completed within 7 days for sample confirmation and OEM project development.
Aluminum Extrusion Production
Our factory operates 40 aluminum extrusion production lines capable of manufacturing custom airfoil extrusion profiles in various dimensions, wall thicknesses, and structural configurations. We support hollow, semi-hollow, and solid aluminum airfoil profile production for architectural and industrial applications.
Surface Finishing Capability
We provide multiple architectural and industrial finishing options including anodizing, electrophoresis, PVDF coating, and wood grain transfer finishing. Our factory is equipped with both vertical powder coating lines and horizontal powder coating lines for different airfoil extrusion profile applications.
CNC Machining & Fabrication
Airfoil aluminum extrusions can be processed with CNC machining, precision cutting, drilling, slotting, tapping, bending, and assembly fabrication according to project installation and structural requirements. Secondary fabrication services are available for OEM architectural and industrial projects.
OEM Project Support
We support OEM and custom aluminum extrusion projects for louver manufacturers, façade contractors, ventilation system suppliers, and industrial equipment companies. Production solutions can be developed according to drawings, samples, or customized technical requirements.
Why Choose HTS-ALU
Custom Airfoil Extrusion Development
We support OEM airfoil aluminum extrusion development according to drawings, airflow requirements, blade structures, and installation systems for architectural and industrial applications.
Strong Extrusion & Tooling Capability
Our factory operates 40 aluminum extrusion production lines with an in-house die workshop capable of completing custom extrusion tooling and sample production within 7 days.
Complete Surface Finishing Solutions
Architectural finishing options including anodizing, electrophoresis, powder coating, and wood grain transfer are available with stable outdoor finishing quality for louver and façade applications.
CNC Machining & OEM Project Support
We provide CNC machining, cutting, drilling, slotting, and fabrication services for custom airfoil extrusion projects used in louvers, ventilation systems, sunshade structures, and industrial airflow applications.
Applications of Extruded Aluminum Airfoil Profiles
Architectural Louvers
Extruded aluminum airfoil profiles are widely used in architectural louver systems for commercial buildings, office façades, parking structures, and exterior ventilation applications. The streamlined blade design combines airflow performance with modern architectural appearance.
Sunshade Systems
Airfoil aluminum extrusions are commonly applied in exterior sunshade systems and shading blades to reduce solar heat gain while maintaining natural airflow and daylight performance. Different blade angles and profile dimensions can be customized according to project requirements.
Ventilation Systems
Aluminum airfoil extrusion profiles are suitable for HVAC ventilation systems, air intake structures, equipment ventilation panels, and industrial airflow control applications. Lightweight aluminum construction provides corrosion resistance and long-term outdoor durability.
Decorative Facades
Decorative airfoil aluminum profiles are frequently used in modern façade systems, architectural screening structures, and exterior decorative applications. Various profile geometries, surface finishes, and installation structures are available for customized architectural designs.
Industrial Airflow Structures
Extruded aluminum airfoil profiles can also be used in industrial airflow equipment, aerodynamic structures, machinery housings, and custom engineering applications requiring lightweight structural performance and airflow optimization.
Customize Airfoil Aluminum Profile
As a factory with advanced aluminum extrusion capabilities, we take pride in our ability to customize profiles to any degree of complexity. Our state-of-the-art machinery and skilled workforce enable us to produce profiles with intricate designs, precise tolerances, and superior finishes. Whether it’s a small batch of specialized components or a large-scale production run, our factory is equipped to handle orders of all sizes with the same level of precision and efficiency.
How does Custom Aluminum Airfoil Panels Work
With extensive experience in aluminum extrusion, HTS-ALU manufactures aluminum profiles with a wide range of structural configurations. Different profile structures require different extrusion die designs, production methods, and process control according to profile geometry, wall thickness, strength requirements, and application scenarios.
1. Drawing Analysis
We accept CAD drawings, STEP files, PDF drawings, and reference images. Sample-based profile measurement and drawing development are also available for custom aluminum extrusion projects.
2. Tooling Development
Tooling drawings will be provided for customer confirmation before mold production. New extrusion dies are typically completed within 7 days, followed by trial extrusion and sample approval before mass production.
3. Extrusion & Heat Treatment
Custom aluminum profiles are produced through extrusion and heat treatment processes including T5, T6, and T66. Production time for one full container (approximately 26 tons) is usually around 1 week.
4. CNC Machining & Fabrication
Precision cutting, drilling, punching, milling, tapping, and welding services are available. STEP drawings and machining tolerance requirements are recommended for custom fabrication projects.
5. Surface Finishing
Available surface finishes include anodizing, electrophoresis, powder coating, PVDF coating, wood grain transfer, sandblasting, and brushed finishes. For custom colors, customers can provide color samples or standard RAL color codes.
6. Packaging & Shipment
Protective packaging, pallet packaging, labeling, and export shipment services are available according to customer requirements. Custom logo marking on aluminum profiles is also supported.
Common Aluminum Profile Alloy for Airfoil
Choosing the right alloy and heat treatment for industrial aluminum profiles is vital for achieving optimal performance across various applications. Our team of experts assists in selecting the best material grades to provide the required tensile strength, corrosion resistance, and workability. Factors such as environmental conditions, mechanical loads, and manufacturing processes are considered to recommend the most suitable aluminum alloy.
6061: This is a precipitation-hardened aluminum alloy known for its excellent mechanical properties. It contains magnesium and silicon as its primary alloying elements, making it suitable for high-stress applications.
6063: Known for its good extrudability and surface finish, this alloy is often used in architectural and structural applications. It primarily contains silicon and magnesium as alloying elements, offering good corrosion resistance.
6005: This alloy is frequently used in structural applications due to its strength and weldability. It has a composition similar to 6061 but is specifically designed for better extrudability.
Surface Treatments for Aluminum Extrusion
Anodizing forms a hard, protective oxide layer on the surface of tubular aluminum, increasing resistance to corrosion. This process allows for a variety of color options—like silver, black, champagne, and gold—creating a smooth and decorative finish. Film thickness typically ranges from 8 to 15μm, and can go up to 20μm for extra protection.
Powder coating involves spraying dry powders onto tubular aluminum and curing them at high temperatures. This produces a thick, tough layer in a wide range of vibrant colors, providing excellent protection against wear, impacts, and UV exposure. Coatings are usually 60–120μm thick.
Wood grain finishes give tubular aluminum a natural wood appearance through a special heat transfer or sublimation process. This creates a realistic wood look combined with the strength and low maintenance of aluminum. A base powder coating is applied first (typically 60–80μm thick), with the wood pattern embedded into this layer for lasting results.
Aluminum Extrusions Machine Service
After extrusion, we offer a full range of custom machining services for tubular aluminum to accommodate a variety of application needs. Our capabilities include precise cutting to length, drilling, punching, tapping, milling, bending, welding, and assembly. These advanced processes allow us to manufacture tubular aluminum parts to your exact specifications, helping you achieve high-quality, ready-to-use components that fit seamlessly into your production line and enhance the efficiency and performance of your final products.
About HTS-ALU
HTS New Materials (Jiangxi, China) is a leading aluminum extrusion manufacturer with 40+ advanced lines and presses up to 6,000 tons. We supply profiles for construction, industrial uses, and premium doors/windows, including thermal-break profiles.
Capabilities include anodizing, powder coating, fluorocarbon coating, and wood-grain transfer. We also offer end-to-end machining and fabrication: CNC, milling, punching, drilling, threading, precision cutting, welding, and assembly—delivering ready-to-use, project-specific solutions.
Hot-Selling Products
Surface Options
Alloys for Extruded Profiles
- 6063 (T5/T6)
- 6061 (T6/T6511)
- 6060 (T5)
- 6005/6005A (T5/T6)
- 6082 (T6)
- 6101 (T6/T61)
- 7075 (T6/T73)
- 2024 (T351)
Aluminum Profile Weight per Meter
Formula: W(kg/m) = A(mm²) × 0.00272 or A(cm²) × 0.272
Packing Options
- Single-piece protective film separation
- Blister packaging
- Carton packaging
- Wooden crate packaging
- Palletization
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